Design of Nonlinear Squeeze-Film Dampers for Aircraft Engines

1977 ◽  
Vol 99 (1) ◽  
pp. 57-64 ◽  
Author(s):  
E. J. Gunter ◽  
L. E. Barrett ◽  
P. E. Allaire

This paper examines the effect of squeeze-film damper bearings on the steady state and transient unbalance response of aircraft engine rotors. The nonlinear effects of the damper are examined, and the variance of the motion due to unbalance, static pressurization, retainer springs, and rotor preload is shown. The nonlinear analysis is performed using a time-transient method incorporating a solution of the Reynolds equation at each instant in time. The analysis shows that excessive stiffness in the damper results in large journal amplitudes and transmission of bearing forces to the engine casing which greatly exceed the unbalance forces. Reduction of the total effective bearing stiffness through static pressurization and rotor preload is considered. The reduction in stiffness allows the damping generated by the bearing to be more effective in attenuating rotor forces. It is observed that in an unpressurized damper, the dynamic transmissibility will exceed unity when the unbalance eccentricity exceeds approximately 50 percent of the damper clearance for the relatively wide range of conditions examined in this study.

Author(s):  
Cyril Defaye ◽  
Franck Laurant ◽  
Philippe Carpentier ◽  
Mihai Arghir ◽  
Olivier Bonneau ◽  
...  

On aircraft engines, a common recurring problem is excessive vibration levels generated by unbalance. With rotors mounted on usual undamped ball bearings, an amount of damping is required to limit peak amplitudes at traversed critical speeds: a solution is to introduce external damping with squeeze-film dampers. Such dampers can be added with minor modifications of the rotor system design. This paper presents experimental and theoretical work in progress focused on the analysis of squeeze film dampers (SFD) based on serial aircraft engines design. Several squeeze-film geometries were tested to measure the influence of different design parameters as the fluid clearance and the groove feeding system. Next, a damper model based on the numerical solution of the Reynolds equation is correlated with the experimental data to obtain predictive global forces. It is shown that the theoretical model is a good predictive tool if it is correctly adjusted and if temporal inertia forces are negligible. The present damper model is further compared with analytical models taken from the literature which are obviously more appropriate to be used in whole engine rotordynamic analysis. The limits of the models are then underlined by comparisons with experimental results.


Author(s):  
Feng He ◽  
Paul Allaire ◽  
Timothy Dimond

Squeeze film dampers in flexible rotors such as those in compressors, steam turbines, aircraft engines and other rotating machines are often modeled as linear devices. This linearization is valid only for a specified orbit where appropriate equivalent stiffness and damping coefficients can be found. However, squeeze film dampers are inherently nonlinear devices which complicates the analysis. This paper develops the harmonic balance method with a direct force model of the SFDs. This model is used for flexible rotors with squeeze film dampers where the rotor is treated as linear and the squeeze film damper is treated as nonlinear. The predictor-corrector method is employed to obtain the system forced response in the frequency domain after separating the nonlinear components from the linear components of the equations of motion. This approach is much more efficient than conventional full nonlinear transient analysis. The application considered in this paper is the low pressure (LP) compressor of an aircraft engine. The LP compressor rotor has two roller bearings with squeeze film dampers and one ball bearing without a squeeze film damper. Orbits at the fan end dampers and the turbine end dampers for both the harmonic balance and nonlinear transient modeling are compared for accuracy and calculation time. The HB method is shown to be 5 to 12 times faster computationally for similar results. Fast Fourier transform results were obtained for various shaft operating speeds. Results were also obtained for the unbalance response at different locations with gravity loading. Finally, unbalance response of the rotor with varying centering spring stiffness values were obtained. The results show that the centering spring stiffness for the turbine end damper is less sensitive than the fan end damper.


Author(s):  
Jaroslav Zapoměl ◽  
Petr Ferfecki

Unbalance of rotating parts is the main source of excitation of lateral oscillations of rotors, of increase of time varying forces transmitted to the rotor stationary part, and of energy losses generated in the support elements. The technological solution, which makes it possible to reduce these undesirable effects, consists in adding damping devices to the rotor supports. A simple dynamical analysis shows that to achieve their optimum performance their damping effect must be adaptable to the current operating speed. This is enabled by magnetorheological squeeze film dampers, the damping effect of which is controlled by the change of magnetic flux passing through the lubricating layer. The developed mathematical model of the magnetorheological squeeze film damper is based on assumptions of the classical theory of lubrication and on representing the magnetorheological oil by a bilinear material. The results of the carried out computational simulations show that the appropriate control of the damping force makes it possible to minimize the energy losses in a wide range of operating speeds. The development of a new mathematical model of the magnetorheological squeeze film damper, the extension of computational procedures, in which this model has been implemented, the confirmation that the magnetorheological dampers make it possible to reduce energy losses in the rotor supports, and learning more on influence of controllable dampers on behavior of rotor systems are the principal contributions of the presented paper. The carried out research highlights the possibility of reducing the energy losses by means of employing magnetorheological squeeze film dampers, which represents a new field of their prospective application.


Author(s):  
J. Y. Zhao ◽  
I. W. Linnett ◽  
E. J. Hahn

This paper proposes an improved squeeze film damper which will prevent the bistable operation associated with conventional squeeze film dampers at large unbalances and/or at small bearing parameters. It consists of a conventional squeeze film damper with a flexibly supported outer ring. This secondary flexible support is considered to be massless, and to have a constant stiffness and damping. The effectiveness of this damper in preventing bistable operation is investigated over a wide range of operating conditions for a rigid rotor supported on a centrally preloaded squeeze film damper. It is shown that depending on relevant parameters such as the stiffness ratio between the secondary support and the retaining spring, the damping coefficient of the support, and the mass ratio between the damper outer ring and the rotor, this proposed damper is very effective in preventing bistable operation even for high unbalance conditions.


Author(s):  
L. Moraru ◽  
T. G. Keith ◽  
F. Dimofte ◽  
S. Cioc ◽  
N. Ene ◽  
...  

Squeeze film dampers (SFD) are devices utilized to control the shafts of high-speed rotating machinery. A dual squeeze film damper (DSFD) consists of two squeeze film bearings that are separated by a sleeve, which is released when the rotor experiences abnormal operating conditions. In this part of our study of DSFD we analyze the case when both the inner and the outer oil films are active. We present computed and measured unbalance responses of a shaft supported in DSFD. The oil forces which are utilized in the calculation of the unbalance response are obtained from numerical solutions of the Reynolds equation. A finite-difference algorithm is utilized for solving the pressure equation within the calculation of the dynamic response of the shaft.


Author(s):  
Saeid Dousti ◽  
Timothy W. Dimond ◽  
Paul E. Allaire ◽  
Houston E. Wood

This study addresses the nonlinear dynamic behavior of O-ring seals as the retaining spring in squeeze film dampers (SFDs). An analytical model is developed to predict the restoring and hysteresis forces of elastomer O-rings based on experimental and numerical data. This model takes into account the temperature softening and excitation frequency hardening effects in O-rings as well as the installation conditions in the form of radial and vertical preloads, σ and γ, respectively. Long bearing assumption is adopted for the solution of Reynolds equation. The equations of motion of horizontal unbalanced rigid rotor are derived, and a dimensional analysis is conducted on them. The numerical results substantiates the synchronizing effects of bearing parameter, B and vertical preload, γ, and the asynchronizing effects of O-ring parameter, O and radial preload, σ. It is shown that the variation of temperature and rotational speed as operating conditions influence the rotor response significantly.


1978 ◽  
Vol 100 (1) ◽  
pp. 139-146 ◽  
Author(s):  
R. A. Marmol ◽  
J. M. Vance

A mathematical model for squeeze film dampers is developed, and the solution results are compared with data from four different test rigs. A special feature of the analysis is the treatment of several different types of end seals and inlets, with inlet feedback included. A finite difference method is used to solve the Reynolds equation, with a banded matrix inversion routine. The test data are taken from a new high-speed free-rotor rig, and from three previously tested controlled-orbit rigs.


2019 ◽  
Vol 254 ◽  
pp. 08005 ◽  
Author(s):  
Petr Ferfecki ◽  
Jaroslav Zapoměl ◽  
Marek Gebauer ◽  
Václav Polreich ◽  
Jiří Křenek

Rotor vibration attenuation is achieved with damping devices which work on different, often mutually coupled, physical principles. Squeeze film dampers are damping devices that have been widely used in rotordynamic applications. A new concept of a 5-segmented integral squeeze film damper, in which a flexure pivot tilting pad journal bearing is integrated, was investigated. The damper is studied for the eccentric position between the outer and inner ring of the squeeze film land. The ANSYS CFX software was used for solving the pressure and velocity distribution. The development of the complex three-dimensional computational fluid dynamics model of the squeeze film damper, learning more about the effect of the forces in the damper, and the knowledge about the behaviour of the flow are the principal contributions of this article.


Author(s):  
Senthil Kumar Kandhaswamy Srinivasan ◽  
Nazar Periarowthar

Squeeze film dampers have traditionally been used in aircraft engine to overcome stability and vibration problems that are not adequately handled with conventional style bearings. One of the key design features in a squeeze film damper [1] configuration is the introduction of flexibility in the bearing support. The simplest means to provide the support flexibility in the squeeze film damper is through the use of squirrel cage [2]. This paper deals with structural design analysis of cylindrical squirrel cage of an aircraft engine. Design of the squirrel cage needs a balance between stiffness and strength requirements. To meet the strength, stiffness and fatigue life requirements, squirrel cage web dimensions and fillet radius are modified. The various configurations of the squirrel cage have been evaluated to arrive at the optimum design. Stress analysis of the bearing has been carried out for axial, radial unbalance loads. Stress distribution in the web region has been studied in detail. High cycle fatigue life margins are estimated using Goodman diagram. The squirrel cage web dimensions and fillet radius are modified to improve HCF life requirements. The operating stresses in the squirrel cage are reduced while meeting the stiffness and HCF life requirements of the component.


Author(s):  
J. W. Lund ◽  
A. J. Smalley ◽  
J. A. Tecza ◽  
J. F. Walton

Squeeze-film dampers are commonly used in gas turbine engines and have been applied successfully in a great many new designs, and also as retrofits to older engines. Of the mechanical components in gas turbines, squeeze-film dampers are the least understood. Their behavior is nonlinear and strongly coupled to the dynamics of the rotor systems on which they are installed. The design of these dampers is still largely empirical, although they have been the subject of a large number of past investigations. To describe recent analytical and experimental work in squeeze-film damper technology, two papers are planned. This abstract outlines the first paper, Part 1, which concerns itself with squeeze-film damper analysis. This paper will describe an analysis method and boundary conditions which have been developed recently for modelling dampers, and in particular, will cover the treatment of finite length, feed and drain holes and fluid inertia effects, the latter having been shown recently to be of great importance in predicting rotor system behavior. A computer program that solves the Reynolds equation for the above conditions will be described and sample calculation results presented.


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