scholarly journals Parametric Study of the Lubrication of Thrust Loaded 120-MM Bore Ball Bearings to 3 Million DN

1974 ◽  
Vol 96 (3) ◽  
pp. 515-524 ◽  
Author(s):  
H. Signer ◽  
E. N. Bamberger ◽  
E. V. Zaretsky

A parametric study was performed with 120-mm bore angular-contact ball bearings under varying thrust loads, bearing and lubricant temperatures, and cooling and lubricant flow rates. Contact angles were nominally 20 and 24 deg with bearing speeds to 3 million DN. Endurance tests were run at 3 million DN and a temperature of 492 K (425 deg F) with 10 bearings having a nominal 24-deg contact angle at a thrust load of 22241 N (5000 lb). Bearing operating temperature, differences in temperatures between the inner and outer races, and bearing power consumption can be tuned to any desirable operating requirement by varying 4 parameters. These parameters are outer-race cooling, inner-race cooling, lubricant flow to the inner race, and oil inlet temperature. Preliminary endurance tests at 3 million DN and 492 K (425 deg F) indicate that long-term bearing operation can be achieved with a high degree of reliability.

1976 ◽  
Vol 98 (1) ◽  
pp. 32-39 ◽  
Author(s):  
E. V. Zaretsky ◽  
H. Signer ◽  
E. N. Bamberger

A parametric study was performed with 120-mm bore angular-contact ball bearings having a nominal contact angle of 20 deg. The bearings either had an inner- or an outer-race land riding cage. Lubrication was by recirculating oil jets. The oil jets either had a single or dual orifice. Thrust load, speed, and lubricant flow rate were varied. Test results were compared with those previously reported and obtained from bearings of the same design which were under-race lubricated but run under the same conditions. Jet lubricated ball bearings were limited to speeds less than 2.5 × 106 DN. Bearings having inner-race land riding cages produced lower temperatures than bearings with outer-race land riding cages. For a given lubricant flow rate dual orifice jets produced lower bearing temperatures than single orifice jets. However, under-race lubrication produced under all conditions of operation lower bearing temperatures with no apparent bearing speed limitation.


1999 ◽  
Vol 121 (4) ◽  
pp. 667-677 ◽  
Author(s):  
Nizami Aktu¨rk

In this paper, the radial and axial vibrations of a rigid shaft supported by a pair of angular contact ball bearings is studied. The effect of bearing running surface waviness on the vibration of the shaft is investigated. A computer program was developed to simulate inner race, outer race, and rolling surface waviness with the results presented in time and frequency domains. Results obtained from the similation programme are quantatively in good aggrement with various authors’ experimental researches.


2000 ◽  
Vol 6 (5) ◽  
pp. 321-331 ◽  
Author(s):  
Kapil Mehra ◽  
Kambiz Farhang ◽  
Jayanta Datta

Hertzian equation for elastic contact is utilized along with lumped parameter approach to obtain the equations that govern the structural vibration of ball bearings. The lumped parameter formulation is obtained by treating various elements with mass lumped at their centers of gravity and the contact as nonlinear springs with nonlinear spring rates.Effects of preload, ball rotational speed, and damping are studied using the formulation. It is found that in the presence of preload, irrespective of the load magnitude, contact is maintained with both the inner and the outer races. Hence, responses obtained with and without the check for ball/inner race and ball/outer race interferences are identical. In addition, no appreciable change is observed in the responses when the preload value is varied from 1 to 10 N. At high speed of operation, the balls are found to maintain contact with the outer ring, whereas intermittent contact with the inner ring occurs for brief periods of time. Introduction of lubricant is found to dampen the oscillations considerably.


2017 ◽  
Vol 140 (1) ◽  
Author(s):  
Takashi Nogi ◽  
Kazuaki Maniwa ◽  
Noriko Matsuoka

Cage motions in ball bearings are investigated using a dynamic analysis program. Increases in the cage friction coefficient induce unstable motions of the cage. The instability is more likely to occur under high load and low‐speed conditions due to less ball-race sliding. A simple theory of cage instability is developed, and a critical cage friction coefficient formula is proposed, which is a function of the cage mass, ball-race traction, ball-cage contact stiffness, cage rotational speed, and number of balls. The prediction of this formula agrees with the results of the dynamic analysis. With a nonuniform separation between the balls, a high-speed whirl is superimposed on the normal whirl with the ball group speed. The direction of the high-speed whirl is the same as the cage rotational direction in inner race rotation (IR), but they are opposite in outer race rotation (OR). These results agree with some experimental results in the literature and validate the dynamic analysis.


2013 ◽  
Vol 198 ◽  
pp. 651-656 ◽  
Author(s):  
Marijonas Bogdevičius ◽  
Viktor Skrickij

The paper considers the dynamics of ball bearings with defects. A mathematical model of a ball bearing with defects is offered. The performed theoretical and experimental investigations of ball bearings with defects are described. Five cases of various defects are investigated, including the defective outer race, the defective inner race, the defective rolling element, the defective inner and outer races, the rolling element and a separator, the worn-out ball bearing.


1969 ◽  
Vol 184 (1) ◽  
pp. 351-370
Author(s):  
K. C. Falcon ◽  
C. Andrew

The track position of the balls on the outer race of an angular contact bearing of the series and size used on the main shaft of aero gas turbine engines was measured in a test rig. The test rig was capable of simulating the operating conditions of the bearing with respect to axial load, inner race speed and high lubricant flow rates. The contact angle, defined by the track position, was deduced from the measurement of sub-surface displacements in the race using a number of small transducers embedded therein. The resulting contact angles were compared with values predicted from a number of unconfirmed theories in current use. At conditions of high speed and low load the correlation is poor; an over-estimation of the cage speed, arising from the false assumption that gross ball slip does not occur, gives rise to an over-estimation of the changes of contact angles from their nominal values.


Author(s):  
Le Jiang ◽  
Yaguo Lyu ◽  
Wenjun Gao ◽  
Pengfei Zhu ◽  
Zhenxia Liu

Oil distribution inside the under-race lubricated bearing is crucial for lubrication and cooling of high-speed ball bearings. An under-race lubricated ball bearing is modeled to numerically investigate the effects of operating parameters and feed hole configuration on the distribution behavior of lubricant oil. The results of the numerical simulation indicate that the average oil volume fraction changes with a convex trend as the outer race rotating speed increases, while it changes monotonically with the inner race rotating speed, oil volume flow rate, and oil temperature. The extent of oil spreading on the outer race, cage, ball, and inner race decreases successively. Optimizing the feed hole configuration according to the average oil volume fraction is helpful to achieve precise lubrication of the under-race lubricated ball bearing.


2016 ◽  
Vol 693 ◽  
pp. 1509-1516
Author(s):  
Wen Tao Liu ◽  
Yun Zhang ◽  
Zhi Jing Feng ◽  
Dong Feng Wang

An experimental research on the reduction of vibration of ball bearings is provided in this paper. The waviness of inner race and outer race are decreased by superfinishing process, and their excitation frequencies are obtained. After the bearings’ vibration is tested, the powers of vibration distributed in different frequency regions are computed. The results reveal that the waviness excitations have a considerable influence on vibration of ball bearings in medium-frequency ranges, and the vibration can be reduced greatly by superfinishing process.


Author(s):  
Yang Zhao ◽  
Heng Liu ◽  
Bowen Fan

In the paper, a combined model of traction and ball bearings dynamics is established, considering the interaction among the cage, races, and balls. A curve-fitted traction model, which can be used to analyze the effect of the geometry of the bearing and parameters of the lubricant, is applied. The traction that is affected by certain parameters is analyzed; then, the effect of the traction on ball bearings is investigated. The displacements of balls and contact angles are different under different surface roughness. The changes in displacements of balls and contact angles are obtained with different roughness, load, and velocities. The amplitudes of axial displacement of balls are bigger with the roughness being higher. The amplitudes of ball-inner contact angles increase with greater roughness, and the amplitudes of ball-outer race contact angles decrease with greater roughness. The simulated vibration results of ball bearings under different levels agree with the actual by the model.


2011 ◽  
Vol 134 (1) ◽  
Author(s):  
C. K. Babu ◽  
N. Tandon ◽  
R. K. Pandey

Nonlinear vibration analysis of angular contact ball bearings supporting a rigid rotor is presented herein considering the frictional moments (load dependent and load independent components of frictional moments) in the bearings. Six degrees of freedom (DOF) of rigid rotor is considered in the dynamic modeling of the rotor-bearings system. Moreover, waviness on surfaces of inner race, outer race, and ball are considered in the model by representing it as sinusoidal functions with waviness orders of 6, 15, and 25. Two amplitudes of waviness, 0.05 and 0.2 μm, are considered in the investigation looking for the practical aspects. The proposed model is validated with the experimental results by performing the experiments. Moreover, the present model has also been validated with published results of researchers by incorporating needful changes in the DOF in the proposed model. Based on the computed results, it is observed that load dependent frictional moment (LDFM) significantly enhances the amplitudes of vibrations in comparison to load independent frictional moment (LIFM) irrespective to values of waviness amplitude and waviness order. The influence of inner race waviness is relatively more on the vibrations in comparison to waviness of outer race and ball. Moreover, vibrations of system enhance considerably at high amplitude of waviness, increase in the order of waviness, and at elevated operating parameters.


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