Investigations on Impulse Blade Cascades with Medium Deflection

1978 ◽  
Vol 100 (3) ◽  
pp. 432-438
Author(s):  
K. Bammert ◽  
B. Ahmadi

The transformation of energy in the stages of high-reaction axial compressors can be considerably increased if the rotor blading consists of tandem cascades. This also involves aerodynamically higher loading of the stator cascades deflecting the flow. The behavior of the base, mean, and tip sections impulse cascades of the stator of a multi-stage axial compressor designed on this basis was examined in a two-dimensional cascade wind tunnel. The results of these investigations are reported and discussed.

Author(s):  
Bhaskar Roy ◽  
A. M. Pradeep ◽  
A. Suzith ◽  
Dinesh Bhatia ◽  
Aditya Mulmule

The present study involves simulation of a single compressor rotor with a high hub-to-tip ratio blade. The study includes the effect of variation of tip gap, of tip shapes and of inlet axial velocity profiles, with inflows simulated similar to that of a typical rear stage environment of a multi-stage axial compressor. Numerical studies were carried out on a baseline rotor blade (without sweep or dihedral) and then on blades with sweep and dihedral applied at the tip region of the rotor. Simulation of these part-span sweep and dihedral shapes are done to study their effects on blade tip leakage flow. Results show that sweep and dihedral, in some cases, produce favorable tip flows, improving blade aerodynamics. Positive dihedral caused weakening of tip leakage vortex at design point as well as at peak pressure point. Negative dihedral may help postpone stall at the high pressure, low flow operation. Backward sweep weakened tip vortex at the design point. Contrary to some of the studies reported earlier forward sweep, when applied at the tip region, showed performance deterioration over the most of the operating range of the high hub-to-tip rotor.


2021 ◽  
Author(s):  
Ilaria De Dominicis ◽  
Sebastian Robens ◽  
Volker Gümmer

Abstract The loss coefficient based only on the stagnation pressure has traditionally been used in the analysis of axial compressors for the comparison between shrouded and cantilevered stator configurations. In recent years, engineers have been able to perform more detailed Computational Fluid Dynamics simulations, allowing them to resolve the flow field in the leakage paths. The two stator hub designs are, however, affected by the rotating surfaces in a different way: in cantilevered stators, the relative rotation between the stator and the hub imparts energy to the hub flow, whereas in shrouded stators, the rotating inner leakage surface imparts energy to the seal cavity leakage flow. The aim of this work is to analyze the performance of a multi-stage axial compressor featuring a change of stator hub configuration, by employing both the conventional loss coefficient based on the stagnation pressure and the loss coefficient based on the entropy change. It is shown, that in the evaluation of the losses of a multi-stage axial machine, it is essential to consider the different 3D distributions of stagnation temperature resulting from the two stator hub configurations, which are transferred to the downstream rows.


Author(s):  
Manas Madasseri Payyappalli ◽  
S. R. Shine

Tandem blade arrangement of axial compressors has been proposed to obtain high loading and turning compared to a single blade. The objectives of the current study is to investigate the effect of percent pitch, axial overlap and incidence angle for a low speed axial compressor stator cascade and to supplement the results with the flow structures observed. 2-D numerical study was conducted using a finite volume scheme which solves the RANS equations along with the Spalart-Allmaras turbulence model. Comparison offlow structures corresponding to different percent pitch, axial overlap and incidence angle has been made to highlight all prominent flow mechanisms. It is observed that the flow through the gap nozzle between the two blades has significant effects on losses. The incidence range of the tandem cascades is found to be superior to the corresponding single blade cases.


Author(s):  
M. A. Howard ◽  
S. J. Gallimore

An existing throughflow method for axial compressors, which accounts for the effects of spanwise mixing using a turbulent diffusion model, has been extended to include the viscous shear force on the endwall. The use of a shear force, consistent with a no-slip condition, on the annulus walls in the throughflow calculations allows realistic predictions of the velocity and flow angle profiles near the endwalls. The annulus wall boundary layers are therefore incorporated directly in the throughflow prediction. This eliminates the need for empirical blockage factors or independent annulus boundary layer calculations. The axisymmetric prediction can be further refined by specifying realistic spanwise variations of loss coefficient and deviation to model the three-dimensional endwall effects. The resulting throughflow calculation gives realistic predictions of flow properties across the whole span of a compressor. This is confirmed by comparison with measured data from both low and high speed multi-stage machines. The viscous throughflow method has been incorporated into an axial compressor design system. The method predicts the meridional velocity defects in the endwall region and consequently blading can be designed which allows for the increased incidence, and low dynamic head, near to the annulus walls.


Author(s):  
Daniel J. Dorney ◽  
Om P. Sharma ◽  
Karen L. Gundy-Burlet

Axial compressors have inherently unsteady flow fields because of relative motion between rotor and stator airfoils. This relative motion leads to viscous and inviscid (potential) interactions between blade rows. As the number of stages increases in a turbomachine, the buildup of convected wakes can lead to progressively more complex wake/wake and wake/airfoil interactions. Variations in the relative circumferential positions of stators or rotors can change these interactions, leading to different unsteady forcing functions on airfoils and different compressor efficiencies. In addition, as the Mach number increases the interaction between blade rows can be intensified due to potential effects. In the current study an unsteady, quasi-three-dimensional Navier-Stokes analysis has been used to investigate the unsteady aerodynamics of stator clocking in a 1-1/2 stage compressor, typical of back stages used in high-pressure compressors of advanced commercial jet engines. The effects of turbulence have been modeled with both algebraic and two-equation models. The results presented include steady and unsteady surface pressures, efficiencies, boundary layer quantities and turbulence quantities. The main contribution of the current work has been to show that airfoil clocking can produce significant performance variations at the Mach numbers associated with an engine operating environment. In addition, the growth of turbulence has been quantified to aid in the development of models for the multi-stage steady analyses used in design systems.


2018 ◽  
Vol 2 ◽  
pp. W5N91I ◽  
Author(s):  
Markus Schnoes ◽  
Christian Voß ◽  
Eberhard Nicke

The basic tool set to design multi-stage axial compressors consists of fast codes for throughflow and blade-to-blade analysis. Detailed blade row design is conducted with 3D CFD, mainly to control the end wall flow. This work focuses on the interaction between throughflow and blade-to-blade design and the transition to 3D CFD. A design strategy is presented that is based on a versatile airfoil family. The new class of airfoils is generated by optimizing a large number of airfoil shapes for varying design requirements. Each airfoil geometry satisfies the need for a wide working range as well as low losses. Based on this data, machine learning is applied to estimate optimal airfoil shape and performance. The performance prediction is incorporated into the throughflow code. Based on a throughflow design, the airfoils can be stacked automatically to generate 3D blades. On this basis, a 3D CFD setup can be derived. This strategy is applied to study upgrade options for a 15-stage stationary gas turbine compressor test rig. At first, the behavior of the new airfoils is studied in detail. Afterwards, the design is optimized for mass flow rate as well as efficiency. Selected configurations from the Pareto-front are evaluated with 3D CFD.


1986 ◽  
Vol 108 (1) ◽  
pp. 76-81 ◽  
Author(s):  
H. Kodama

An analytical model has been developed to predict the performance of axial compressors with an exit static pressure perturbation. The model uses a two-dimensional compressible semi-actuator disk model. This method can be applied to the compressor with known circumferential variation in exit static pressure which is measured or predicted by an analytical method. The analytical results are found to be in good agreement with experiments carried out on two transonic fans.


Author(s):  
Grigorii Popov ◽  
Evgenii Goriachkin ◽  
Oleg Baturin ◽  
Valerii Matveev ◽  
Igor Egorov ◽  
...  

Abstract Current developmental level of computers and numerical methods of gas dynamics makes it possible to optimize compressors using 3D CFD models. Design variants for the compressor can be automatically generated that best suit all the design requirements and limitations. However, the methods and tool for optimizing compressors are not sufficiently developed for the successful application. The problems lie in the large size of the calculation model, the solution time and the requirements for computer resources. In present study, a method for finding the optimal configuration of the blades of multi-stage axial compressors using 3D CFD modeling and commercial optimization programs as the main tools was developed. The basic parameters of the compressor (efficiency, pressure ratio, mass flow rate, etc.) can be improved using the created method correcting the shape of the blade profiles and their relative position. The method considers presence of various constraints. When developing the method, special attention was paid to the creation of an algorithm for parameterizing the blade shape and a program based on it, which can automatically change the shape of the axial compressor blades. They were used by the authors during optimization as a tool that converts variable parameters into the “new” blade geometry. Recommendations were also found on the rational settings for the CFD models used in the optimization of axial compressors. The paper provides a brief overview of several works related to the optimization of multi-stage gas turbine axial compressors for various purposes (number of stages from 3 to 15), successfully performed using the developed method. As a result, an increase was achieved in efficiency, pressure ratio and stability margins.


1999 ◽  
Vol 5 (2) ◽  
pp. 77-87
Author(s):  
H. Hönen

The paper deals with experimental investigations and analyses of unsteady pressure distributions in different axial compressors. Based on measurements in a single stage research compressor the influence of increasing aerodynamic load onto the pressure and velocity fluctuations is demonstrated. Detailed measurements in a 14-stage and a 17-stage gas turbine compressor are reported. For both compressors parameters could be found which are clearly influenced by the aerodynamic load.For the 14-stage compressor the principles for the monitoring of aerodynamic load and stall are reported. Results derived from a monitoring system for multi stage compressors based on these principles are demonstrated. For the 17-stage compressor the data enhancement of the measuring signals is shown. The parameters derived from these results provide a good base for the development of another prediction method for the compressor stability limit. In order design an on-line system the classification of the operating and load conditions is provided by a neural net. The training results of the net show a good agreement with different experiments.


Author(s):  
Magdy S. Attia

A retrofit package that includes a slightly larger inlet and new, custom diffusion airfoils (CDA) was designed to replace the 16-stage axial compressor. The method used, and presented here, builds on earlier developments and is an extension of the scheme used to predict the compressor performance (Part I). The use of results from single-row 3D CFD, and their implementation into a streamline curvature (Throughflow) code lead to a better understanding of the compressor performance, which in turn lead to a better model of the compressor. This paper shows how the role of this newly developed model has been modified and adapted to the design environment. The 3D CFD results had previously provided a more accurate representation of deviation and losses, particularly at and near the end walls. The Throughflow code, when re-converged for design purposes, generated a much different solution for the individual streamlines than had been previously calculated using correlation or S1S2 analyses. Consequently, the newly generated boundary conditions for designing the individual stream sections, such as inlet and exit Mach numbers and air angles were also quite different. The designer then embarked on tailoring the individual sections to their respective duties under the guidelines of the newly developed method in true custom diffusion fashion. Iterations were conducted to optimize the section and airfoil shapes taking into consideration 3D effects. The end result was a systematic technique for designing multi-stage axial compressors and generating 3D airfoil shapes. The retrofit compressor upgrade package achieved its performance targets and delivered a measured polytropic efficiency of 93.4%.


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