Defects and Fracture Strength of Large Rotor Forgings for Steam Turbines

1977 ◽  
Vol 99 (1) ◽  
pp. 134-142 ◽  
Author(s):  
K. Kumeno ◽  
M. Nishimura ◽  
K. Mitsuda ◽  
T. Iwasaki
Keyword(s):  
Fracture Toughness ◽  
Growth Rate ◽  
Crack Growth Rate ◽  
Service Life ◽  
Crack Growth ◽  
Evaluation Method ◽  
Rate Data ◽  
Test Results ◽  
Steam Turbines ◽  
Large Rotor

Engineering criterion for brittle fracture of turbine rotors has been established based on the fracture mechanics and test results of fracture toughness and crack growth rate. From two typical large rotor forgings which contain defects in the region of center bore, the reliable KIC data and crack growth rate data were obtained by various types of test specimens. The strength evaluation method of the rotor in the presence of defects has been completed as a form of allowable flaw size diagrams considering the loading conditions in service life of steam turbines.

Fatigue Crack Growth Rate and Fracture Toughness of API5L X65 in Sweet Environments

2013 ◽  
Author(s):  
Michael A. Tognarelli ◽  
Ramgopal Thodla ◽  
Steven Shademan
Keyword(s):  
Fracture Toughness ◽  
Growth Rate ◽  
Fatigue Crack ◽  
Crack Growth Rate ◽  
Fatigue Crack Growth ◽  
Crack Growth ◽  
Fatigue Crack Growth Rate ◽  
Environmental Conditions ◽  
Initiation Toughness ◽  
Diffusible Hydrogen

Corrosion fatigue and fracture toughness in sour environments of APIX65 5L have typically been studied in relatively severe environments like NACE A and NACE B solutions. There are very limited data in sweet and mildly sour environments that are of interest in various applications. This paper presents fatigue crack growth frequency scans in a range of sweet and mildly sour environments as well as on different microstructures: Parent Pipe, Heat Affected Zone (HAZ) and Weld Center Line (WCL). The fatigue crack growth rate (FCGR) increased with decreasing frequency and reached a plateau value at low frequencies. FCGR in the sweet environments that were investigated did exhibit a frequency dependence (increasing with decreasing frequency) and had plateau FCGR in the range of 10–20× the in-air values. In the mildly sour environments that were investigated, FCGR was found to be about 25 to 30× higher than the in-air values. By comparison, in NACE A environments the FCGR is typically about 50× higher than the in-air values. The FCGRs of parent pipe and HAZ were found to be similar over a range of environments, whereas the WCL FCGR data were consistently lower by about a factor of 2×. The lower FCGR of the WCL is likely due to the lower concentration of diffusible hydrogen in the weld. FCGRs as a function of ΔK (stress integrity factor range) were measured on parent pipe at the plateau frequency. The measured Paris law curves were consistent with the frequency scan data. Rising displacement fracture toughness tests were performed in a range of sweet and sour environments to determine the R-curve behavior. Tests were performed in-situ at a slow K-rate of 0.05Nmm−3/2/s over a range of environmental conditions on parent pipe. The initiation toughness and the slope of the R-curve decreased sharply in the sour environments. The initiation toughness and slopes were largely independent of the notch location as well as environmental conditions. Typical values of initiation toughness were in the range of 90–110N/mm.

Determining the Scatter in Fatigue Crack Growth Rate Based on Variations in Bulk Property Data

2009 ◽  
Author(s):  
Jeremy S. Daily ◽  
Nathan W. Klingbeil
Keyword(s):  
Fracture Toughness ◽  
Growth Rate ◽  
Fatigue Crack ◽  
Crack Growth Rate ◽  
Fatigue Crack Growth ◽  
Crack Growth ◽  
Fatigue Crack Growth Rate ◽  
Bulk Property ◽  
Plastic Dissipation ◽  
Hardening Modulus

A technique to predict the variability of the Paris regime fatigue crack growth rates in ductile materials based on bulk property (yield strength, hardening modulus, and fracture toughness) variation is presented. The prediction, based on the plastic dissipation in the reversed plastic zone ahead of the crack tip, is carried out for Ti-6Al-4V. The empirical distributions of the bulk properties of Ti-6Al-4V are characterized and directly used in the probabilistic assessment of the fatigue crack growth rate. Since computing the plastic dissipation is a computationally intensive procedure, a novel sampling scheme based on confidence interval minimization was used to generate the empirical distribution of fatigue crack growth rate. This technique also predicts correlation between fatigue crack growth rate and fracture toughness, which may be useful in probabilistic design of turbines.

Simulation and Experimental Analysis of Fatigue Crack Growth under Cyclic Loading

2011 ◽  
Vol 462-463 ◽  
pp. 501-505
Author(s):  
S.M. Beden ◽  
Shahrum Abdullah ◽  
Ahmad Kamal Ariffin ◽  
N.A. Al-Asady
Keyword(s):  
Growth Rate ◽  
Fatigue Crack ◽  
Crack Growth Rate ◽  
Fatigue Crack Growth ◽  
Crack Growth ◽  
Fatigue Crack Growth Rate ◽  
Growth Models ◽  
Rate Data ◽  
Structural Elements ◽  
Structural Element

The problem of crack growth is a major issue in the prediction and maintenance of engineering structural elements. Prediction of expected life of a structural element due to constant (static) and alternating loading (fatigue) is of major concern to the designers. Prediction of remaining life of the structural elements influences the decisions of maintenance engineers (checking intervals, corrections, and replacements).The fatigue crack growth rate, which determine the fatigue life of the components after crack initiation need to be experimentally and theoretically investigated. In this study, fatigue crack growth tests were conducted under constant amplitude loading at a stress ratio of 0.1, using three-point bend (TPB) specimens of ASTM A533 steel material. For the simulation part of this study, three fatigue crack growth models, i.e. the Paris, modified Forman and Austen were examined. None of the models has a fit for the fatigue crack growth rate data in a similar behaviour compared to others. The modified Forman model provided a closer fit than the Paris model with respect to the experimental results. However, the Austen model provided the best fit to the fatigue crack growth rate data as compared with the other two models. Therefore, this model is suggested for use in critical applications.

Sign in / Sign up

Export Citation Format

Share Document