Sodium Sulphate Formation and Deposition in Marine Gas Turbines

1974 ◽  
Vol 96 (2) ◽  
pp. 129-133 ◽  
Author(s):  
V. I. Hanby
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Turbine Blades ◽  
Deposition Process ◽  
Sodium Sulphate ◽  
Time Range ◽  
Significant Variable ◽  
Gas Temperature ◽  
Salt Particle ◽  
Gas Turbine Combustion

The rate of formation of gaseous sodium sulphate from sodium chloride and the combustion of a sulphur-bearing fuel has been investigated in a controlled mixing history combustor. The reaction was studied in the residence time range 0–16 millisec to simulate conditions resembling those in a gas turbine combustion chamber. The results show that under the conditions investigated, gas temperature was the most significant variable affecting the reaction rate. Gas phase formation of sodium sulphate proceeds too slowly to contribute to sulphatic corrosion in the short residence times which occur in gas turbine combustion chambers. The results obtained, in conjunction with predictions of salt particle behavior in the gas turbine engine indicate that the deposition process on turbine blades occurs via passage of transient high concentrations of particles through the engine.

scholarly journals Applications of Ceramic Coating on the Turbine Blades of the AGTJ-100B

1987 ◽  
Author(s):  
Kazuo Uchida ◽  
Akinori Koga ◽  
Kiyomi Teshima ◽  
Masashi Arai
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Ceramic Coating ◽  
Turbine Blades ◽  
Research Association ◽  
Performance Tests ◽  
Gas Temperature ◽  
Power Station ◽  
Engineering Research ◽  
Advanced Technologies

In 1978, the Japanese government started a national project for energy conservation called the Moonlight Project. The Engineering Research Association for Advanced Gas Turbines was selected to research and develop an advanced gas turbine for this project. The development stages were planned as follows: First, the development of a reheat gas turbine for a pilot plant (AGTJ-100A), and second, a prototype plant (AGTJ-100B). The AGTJ-100A has been undergoing performance tests since 1984 at the Sodegaura Power Station of the Tokyo Electric Power Co., Inc. (TEPCO). The inlet gas temperature of the high pressure turbine (HPT) of the AGTJ-100A is 1573K, while that of the AGTJ-100B is 100K higher. Therefore, various advanced technologies have to be applied to the AGTJ-100B HPT. Ceramic coating on the HPT blades is the most desirable of these technologies. In this paper, the present situation of development, as well as future R & D plans for ceramic coating will be described.

Numerical investigation of non-uniform flow in twin-silo combustors and impact on axial turbine stage performance

2021 ◽  
pp. 095765092199394
Author(s):  
Hafiz M Hassan ◽  
Adeel Javed ◽  
Asif H Khoja ◽  
Majid Ali ◽  
Muhammad B Sajid
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Internal Flow ◽  
Large Temperature ◽  
Clear Understanding ◽  
Gas Temperature ◽  
Turbine Stage ◽  
Flow Angle ◽  
Axial Turbine ◽  
Stage Performance

A clear understanding of the flow characteristics in the older generation of industrial gas turbines operating with silo combustors is important for potential upgrades. Non-uniformities in the form of circumferential and radial variations in internal flow properties can have a significant impact on the gas turbine stage performance and durability. This paper presents a comprehensive study of the underlying internal flow features involved in the advent of non-uniformities from twin-silo combustors and their propagation through a single axial turbine stage of the Siemens v94.2 industrial gas turbine. Results indicate the formation of strong vortical structures alongside large temperature, pressure, velocity, and flow angle deviations that are mostly located in the top and bottom sections of the turbine stage caused by the excessive flow turning in the upstream tandem silo combustors. A favorable validation of the simulated exhaust gas temperature (EGT) profile is also achieved via comparison with the measured data. A drop in isentropic efficiency and power output equivalent to 2.28% points and 2.1 MW, respectively is observed at baseload compared to an ideal straight hot gas path reference case. Furthermore, the analysis of internal flow topography identifies the underperforming turbine blading due to the upstream non-uniformities. The findings not only have implications for the turbine aerothermodynamic design, but also the combustor layout from a repowering perspective.

scholarly journals A Comparative Study on Fault Detection Methods for Gas Turbine Combustion Systems

Energies ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 389
Author(s):  
Jinfu Liu ◽  
Zhenhua Long ◽  
Mingliang Bai ◽  
Linhai Zhu ◽  
Daren Yu
Keyword(s):  
Fault Detection ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Operating Conditions ◽  
Detection Methods ◽  
Distribution Model ◽  
Outlet Temperature ◽  
Combustion System ◽  
Comparison Results ◽  
Gas Turbine Combustion

As one of the core components of gas turbines, the combustion system operates in a high-temperature and high-pressure adverse environment, which makes it extremely prone to faults and catastrophic accidents. Therefore, it is necessary to monitor the combustion system to detect in a timely way whether its performance has deteriorated, to improve the safety and economy of gas turbine operation. However, the combustor outlet temperature is so high that conventional sensors cannot work in such a harsh environment for a long time. In practical application, temperature thermocouples distributed at the turbine outlet are used to monitor the exhaust gas temperature (EGT) to indirectly monitor the performance of the combustion system, but, the EGT is not only affected by faults but also influenced by many interference factors, such as ambient conditions, operating conditions, rotation and mixing of uneven hot gas, performance degradation of compressor, etc., which will reduce the sensitivity and reliability of fault detection. For this reason, many scholars have devoted themselves to the research of combustion system fault detection and proposed many excellent methods. However, few studies have compared these methods. This paper will introduce the main methods of combustion system fault detection and select current mainstream methods for analysis. And a circumferential temperature distribution model of gas turbine is established to simulate the EGT profile when a fault is coupled with interference factors, then use the simulation data to compare the detection results of selected methods. Besides, the comparison results are verified by the actual operation data of a gas turbine. Finally, through comparative research and mechanism analysis, the study points out a more suitable method for gas turbine combustion system fault detection and proposes possible development directions.

Development and Fabrication of Silicon Nitride Components for Ceramic Gas Turbine

1997 ◽  
Author(s):  
Keisuke Makino ◽  
Ken-Ichi Mizuno ◽  
Toru Shimamori
Keyword(s):  
High Temperature ◽  
Silicon Nitride ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Turbine Blades ◽  
High Strength ◽  
Inlet Temperature ◽  
Turbine Inlet Temperature ◽  
Spark Plug ◽  
Power Turbine

NGK Spark Plug Co., Ltd. has been developing various silicon nitride materials, and the technology for fabricating components for ceramic gas turbines (CGT) using theses materials. We are supplying silicon nitride material components for the project to develop 300 kW class CGT for co-generation in Japan. EC-152 was developed for components that require high strength at high temperature, such as turbine blades and turbine nozzles. In order to adapt the increasing of the turbine inlet temperature (TIT) up to 1,350 °C in accordance with the project goals, we developed two silicon nitride materials with further unproved properties: ST-1 and ST-2. ST-1 has a higher strength than EC-152 and is suitable for first stage turbine blades and power turbine blades. ST-2 has higher oxidation resistance than EC-152 and is suitable for power turbine nozzles. In this paper, we report on the properties of these materials, and present the results of evaluations of these materials when they are actually used for CGT components such as first stage turbine blades and power turbine nozzles.

scholarly journals Performance of the Integrated Gas and Steam Cycle (IGSC) for Reheat Gas Turbines

1987 ◽  
Author(s):  
Kazuo Takeya ◽  
Hajime Yasui
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Ceramic Coating ◽  
Research Association ◽  
Performance Tests ◽  
Gas Temperature ◽  
Power Station ◽  
Engineering Research ◽  
Blade Cooling ◽  
Advanced Technologies

In 1978, the Japanese government started a national project for energy conservation called the Moonlight Project. The Engineering Research Association for Advanced Gas Turbines was selected to research and develop an advanced gas turbine for this project. The development stages were planned as follows: First, the development of a reheat gas turbine for a pilot plant (AGTJ-100A), and second, a prototype plant (AGTJ-100B). The AGTJ-100A has been undergoing performance tests since 1984 at the Sodegaura Power Station of the Tokyo Electric Power Co., Inc. (TEPCO). The inlet gas temperature of the high pressure turbine (HPT) of the AGTJ-100A is 1573K, while that of the AGTJ-100B is 100K higher. Therefore, various advanced technologies have to be applied to the AGTJ-100B HPT. Ceramic coating on the HPT blades is the most desirable of these technologies. In this paper, the present situation of development, as well as future R & D plans for ceramic coating, is taken into consideration. Steam blade cooling is applied for the IGSC.

A methodology for identifying the most suitable measurements for engine level and component level gas path diagnostics of a micro gas turbine

2021 ◽  
pp. 095440622110303
Author(s):  
SS Talebi ◽  
AM Tousi ◽  
A Madadi ◽  
M Kiaee
Keyword(s):  
Path Analysis ◽  
Gas Turbine ◽  
Smart Grids ◽  
Gas Turbines ◽  
Complex Dynamics ◽  
Gas Temperature ◽  
Component Level ◽  
Part Load ◽  
Micro Gas Turbine ◽  
Process Gas

Recently, the utilization of micro gas turbines in smart grids are rising that makes the part-load operation principal situation of the engine service. This leads to faster life consumption that increases the importance of the diagnostics process. Gas path analysis is an effective method for gas turbine diagnostics. Complex dynamics of gas turbine induces challenging conditions to perform applicable gas path analysis. This study aims to facilitate MGT gas path diagnostics through reducing the number of monitoring parameters and preparation a pattern for engine level and component level health assessment in both full and part load operation of a recuperated micro gas turbine. To attain this goal a model is proposed to simulate MGT off-design performance which is validated against experimental data in healthy and degraded operation modes. Fouling in compressor, turbine and recuperator and erosion in compressor and turbine as the most common degradations in the gas turbine are considered. The fault simulation is performed by changing the health parameters of gas path components. According to the result investigation, a matrix comprises deviation contours of four parameters, Power, fuel flow, compressor discharge pressure, and exhaust gas temperature is presented and analyzed. The analysis shows that monitoring these parameters makes it possible to perform engine level and component level diagnostics through evaluating a binary code (generated by mentioned parameter variations) against the fault effects pattern in different load fractions and fault severities. The simulation also showed that the most power drop occurred under the compressor fouling by about 8.7% while the most reduction in thermal efficiency is observed under recuperator fouling by about 7.84%. Furthermore, the investigation showed the maximum decrease in the surge margin induced by the compressor fouling during the lower part-load operation by about 45.7% while in the higher loads created by the turbine fouling by about 14%.

Pulsed Impingement Turbine Cooling and its Effect on the Efficiency of Gas Turbines With Pressure Gain Combustion

2020 ◽  
Author(s):  
Nicolai Neumann ◽  
Dieter Peitsch ◽  
Arne Berthold ◽  
Frank Haucke ◽  
Panagiotis Stathopoulos
Keyword(s):  
Gas Turbine ◽  
Thermal Efficiency ◽  
Gas Turbines ◽  
Turbine Blades ◽  
Impingement Cooling ◽  
Turbine Cooling ◽  
Pressure Gain Combustion ◽  
Cooling Air ◽  
Gas Turbine Cycle ◽  
Cycle Efficiency

Abstract Performance improvements of conventional gas turbines are becoming increasingly difficult and costly to achieve. Pressure Gain Combustion (PGC) has emerged as a promising technology in this respect, due to the higher thermal efficiency of the respective ideal gas turbine cycle. Previous cycle analyses considering turbine cooling methods have shown that the application of pressure gain combustion may require more turbine cooling air. This has a direct impact on the cycle efficiency and reduces the possible efficiency gain that can potentially be harvested from the new combustion technology. Novel cooling techniques could unlock an existing potential for a further increase in efficiency. Such a novel turbine cooling approach is the application of pulsed impingement jets inside the turbine blades. In the first part of this paper, results of pulsed impingement cooling experiments on a curved plate are presented. The potential of this novel cooling approach to increase the convective heat transfer in the inner side of turbine blades is quantified. The second part of this paper presents a gas turbine cycle analysis where the improved cooling approach is incorporated in the cooling air calculation. The effect of pulsed impingement cooling on the overall cycle efficiency is shown for both Joule and PGC cycles. In contrast to the authors’ anticipation, the results suggest that for relevant thermodynamic cycles pulsed impingement cooling increases the thermal efficiency of Joule cycles more significantly than it does in the case of PGC cycles. Thermal efficiency improvements of 1.0 p.p. for pure convective cooling and 0.5 p.p. for combined convective and film with TBC are observed for Joule cycles. But just up to 0.5 p.p. for pure convective cooling and 0.3 p.p. for combined convective and film cooling with TBC are recorded for PGC cycles.

Application of Ultra-Low NOx Combustor to the MHPS Existing Gas Turbine

2021 ◽  
Author(s):  
Takashi Nishiumi ◽  
Hirofumi Ohara ◽  
Kotaro Miyauchi ◽  
Sosuke Nakamura ◽  
Toshishige Ai ◽  
...  
Keyword(s):  
High Pressure ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Combined Cycle ◽  
Inlet Temperature ◽  
Operational Experience ◽  
Emission Rates ◽  
Gas Temperature ◽  
Design Development ◽  
And Control

Abstract In recent years, MHPS achieved a NET M501J gas turbine combined cycle (GTCC) efficiency in excess of 62% operating at 1,600°C, while maintaining NOx under 25ppm. Taking advantage of our gas turbine combustion design, development and operational experience, retrofits of earlier generation gas turbines have been successfully applied and will be described in this paper. One example of the latest J-Series technologies, a conventional pilot nozzle was changed to a premix type pilot nozzle for low emission. The technology was retrofitted to the existing F-Series gas turbines, which resulted in emission rates of lower than 9ppm NOx(15%O2) while maintaining the same Turbine Inlet Temperature (TIT: Average Gas Temperature at the exit of the transition piece). After performing retrofitting design, high pressure rig tests, the field test prior to commercial operation was conducted on January 2019. This paper describes the Ultra-Low NOx combustor design features, retrofit design, high pressure rig test and verification test results of the upgraded M501F gas turbine. In addition, it describes another upgrade of turbine to improve efficiency and of combustion control system to achieve low emissions. Furthermore it describes the trouble-free upgrade of seven (7) units, which was completed by utilizing MHPS integration capabilities, including handling all the design, construction and service work of the main equipment, plant and control systems.

Thermodynamic and Economic Assessment of Two Semi-Closed CO2 Cycles for Emission Abatement and Power Augmentation at Compressor Stations

2003 ◽  
Author(s):  
K. K. Botros ◽  
D. Sennhauser ◽  
L. Siarkowski
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Economic Assessment ◽  
Co2 Production ◽  
Working Fluid ◽  
Exhaust Gas ◽  
Gas Temperature ◽  
Transmission Systems ◽  
Amine Adsorption ◽  
Earth’S Climate

Concerns about the effects of greenhouse gas emissions on the Earth’s climate have lead to a considerable focus by the public and governments on the levels of emissions that are generated by industrial activities. In Canada, it has been recognized that gas transmission systems are rated second in overall CO2 production in the Natural Gas Industry (next to gas processing). Most of the gas transmission systems are powered by gas turbines at compressor stations resulting in significant CO2 emissions (at the rate of ∼ 6 kilo tonnes/ per MW-year). This can be reduced if the CO2 can be separated from the gas turbine exhaust stream and directed for reuse or sequestration. This paper presents results of techno-thermodynamic assessment of two power cycle adjustments to increase CO2 concentrations in the exhaust gas from turbines. The working fluid in the two semi-closed cycles are made rich in CO2, thus making it easy to capture the CO2 from the flue gas by means of physical absorption techniques rather than by the conventional expensive amine adsorption methods. Additionally, the CO2 rich working fluid is shown to give rise to a higher exhaust gas temperature from the gas turbine semi-closed cycles, allowing a steam bottom cycle to be effective in augmenting the power delivered by the entire system by 50%, hence contributing to reducing emission by increasing the overall thermal efficiency of the system.

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