Effect of Strain-Hardening Exponent and Strain Concentrations on the Bursting Behavior of Pressure Vessels

1974 ◽  
Vol 96 (4) ◽  
pp. 292-298 ◽  
Author(s):  
C. P. Royer ◽  
S. T. Rolfe
Keyword(s):  
Yield Strength ◽  
Strain Hardening ◽  
Wall Thickness ◽  
Pressure Vessel ◽  
High Strength Steels ◽  
Pressure Vessels ◽  
Burst Pressure ◽  
Strain Hardening Exponent ◽  
Research Committee ◽  
Wide Range

Studies by the Subcommittee for Effective Utilization of Yield Strength of the Pressure Vessel Research Committee of the Welding Research Council have provided a better understanding of the behavior of pressure vessels in the bursting mode of failure. Specifically, these studies have shown that high-strength steels can be more effectively utilized in pressure vessel applications, and with appropriate safety. However, before specific Code changes are recommended, the possible influence of undetected sharp flaws on the burst pressure, as predicted by the modified Svensson equation, should be established. Accordingly, a study of six notched pressure vessels was conducted to establish the limitations of the Svensson equation with respect to severe strain concentrations, namely, sharp longitudinal notches. Three steels (A517, A516, and 304SS) having a wide range of strain-hardening exponents (0.09, 0.19, and 0.59) were used to fabricate thin-walled pressure vessels (16-in. (406 mm) O.D., 1/2 in. (13 mm) wall thickness, 48-in. (1.22 m) length). Each vessel had a 15-in. (381 mm) long sharp machined notch with flaw depths ranging from 15 to 35 percent of the wall thickness. These vessels were tested hydrostatically to burst at room temperature. All failures were ductile. The results indicate that for pressure vessel steels having nominal yield strength up to 115 ksi (793 MN/m2) and normal ductility and toughness, the modified Svensson equation can be used to predict burst pressure very reliably as long as the flaw depths are less than 25 percent of the wall thickness. On the basis of these test results, as well as burst tests of vessels with moderate strain concentrations such as nozzles and flat end closures, it is recommended that the terms Fcyl and Fsph (factors that describe the effect of strain-hardening exponent on the bursting behavior of cylinders and spheres) be incorporated into the appropriate Code provisions. It is further recommended that the appropriate Code committee consider a possible reduction in the factor of safety against bursting on the basis of the results of this investigation.

Fatigue and Burst Analysis of Hy-140(T) Steel Pressure Vessels

1970 ◽  
Vol 92 (1) ◽  
pp. 11-16 ◽  
Author(s):  
J. M. Barsom ◽  
S. T. Rolfe
Keyword(s):  
Yield Strength ◽  
Pressure Vessel ◽  
Low Cycle Fatigue ◽  
High Strength Steels ◽  
High Strength ◽  
Fatigue Tests ◽  
Pressure Vessels ◽  
High Yield ◽  
Corrosion Properties ◽  
Burst Analysis

Increasing use of high-strength steels in pressure-vessel design has resulted from emphasis on decreasing the weight of pressure vessels for certain applications. To demonstrate the suitability of a 140-ksi yield strength steel for use in unwelded pressure vessels, HY-140(T)—a quenched and tempered 5Ni-Cr-Mo-V steel—was fabricated and subjected to various burst and fatigue tests, as well as to various laboratory tests. In general, results of the investigation indicated very good tensile, Charpy, Nil Ductility Transition Temperature (NDT), low-cycle fatigue, and stress-corrosion properties of HY-140(T) steels, as well as very good burst tests results, in comparison with existing high-yield strength pressure-vessel steels. The results also indicate that the HY-140(T) steel should be an excellent material for its originally designed purpose, Naval hull applications.

Burst Pressure Prediction of Cylindrical Vessels Using Artificial Neural Network

2020 ◽  
Vol 142 (3) ◽  
Author(s):  
Abolfazl Zolfaghari ◽  
Moein Izadi
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Pressure Vessel ◽  
Pressure Vessels ◽  
Machine Learning Techniques ◽  
Burst Pressure ◽  
Outer Diameter ◽  
Wide Range ◽  
Artificial Neural ◽  
Predictor Model

Abstract Pressure vessel plays an important role in wide range of applications to store gas or liquid substances. In order to design a pressure vessel safely, one of the main factors which has to be considered is selection of proper burst pressure perdition criterion. Due to large range of available materials in manufacturing of the vessels under different working conditions, several criteria to forecast burst pressure of the vessels have been developed and used by designers. Choosing the most proper criterion based on working condition and the material is a vital task to meet design requirements because inappropriate criterion may lead to unsafe vessel or over design. This issue makes not only pressure vessel design more complex but also maintenance planning, especially for designers who do not have enough experience, is a challenging task. Therefore, lack of a burst pressure predictor model, which is able to determine the pressure more accurately for wide range of materials and applications, has been remained unsolved. To evaluate machine learning techniques in prediction of burst pressure of pressure vessels, in this paper, a new model based on artificial neural network (ANN) has been proposed and developed. Input parameters of the model include internal and outer diameter, thickness, ultimate and yield strength; output is burst pressure. The obtained results showed that the constructed model has a good potential to be used as more applicable model compared to current models in design of pressure vessels.

Use of Duplex Stainless Steel in Economic Design of a Pressure Vessel

2006 ◽  
Vol 129 (1) ◽  
pp. 155-161 ◽  
Author(s):  
Milan Veljkovic ◽  
Jonas Gozzi
Keyword(s):  
Stainless Steel ◽  
Duplex Stainless Steel ◽  
Stainless Steels ◽  
Pressure Vessel ◽  
Design Procedure ◽  
High Strength Steels ◽  
High Strength ◽  
Pressure Vessels ◽  
Economic Design ◽  
European Standard

Pressure vessels have been used for a long time in various applications in oil, chemical, nuclear, and power industries. Although high-strength steels have been available in the last three decades, there are still some provisions in design codes that preclude a full exploitation of its properties. This was recognized by the European Equipment Industry and an initiative to improve economy and safe use of high-strength steels in the pressure vessel design was expressed in the evaluation report (Szusdziara, S., and McAllista, S., EPERC Report No. (97)005, Nov. 11, 1997). Duplex stainless steel (DSS) has a mixed structure which consists of ferrite and austenite stainless steels, with austenite between 40% and 60%. The current version of the European standard for unfired pressure vessels EN 13445:2002 contains an innovative design procedure based on Finite Element Analysis (FEA), called Design by Analysis-Direct Route (DBA-DR). According to EN 13445:2002 duplex stainless steels should be designed as a ferritic stainless steels. Such statement seems to penalize the DSS grades for the use in unfired pressure vessels (Bocquet, P., and Hukelmann, F., 2001, EPERC Bulletin, No. 5). The aim of this paper is to present an investigation performed by Luleå University of Technology within the ECOPRESS project (2000-2003) (http://www.ecopress.org), indicating possibilities towards economic design of pressure vessels made of the EN 1.4462, designation according to the European standard EN 10088-1 Stainless steels. The results show that FEA with von Mises yield criterion and isotropic hardening describe the material behaviour with a good agreement compared to tests and that 5% principal strain limit is too low and 12% is more appropriate.

Influencing Factors for Improving Accuracy in Prediction of Stress Corrosion Crack Growth Rate in Boiling Water Reactor Operational Condition: Part 1—Prediction of SCC Growth Rate in Terms of Vickers Hardness

2010 ◽  
Author(s):  
Yoichi Takeda ◽  
Zhanpeng Lu ◽  
Takeshi Adachi ◽  
Qunjia Peng ◽  
Jiro Kuniya ◽  
...  
Keyword(s):  
Growth Rate ◽  
Stainless Steel ◽  
Yield Strength ◽  
Strain Hardening ◽  
Crack Growth ◽  
Vickers Hardness ◽  
316L Stainless Steel ◽  
Strain Hardening Exponent ◽  
Theoretical Formulation ◽  
Prediction Curve

It is known that stress corrosion cracking (SCC) found in the operational power plants show complex cracking behaviors and it’s resulted in complex crack shape e.g. crack branching and its uneven crack front. For the cracking near the weldment, this is due to crack penetrated along the complex distribution of residual stress and strain hardened area. In this investigation, in order to advance the accuracy for crack growth prediction with considering such complex fields, theoretical formulation for SCC growth was further modified. Hardness of the materials, which is a measureable parameter even in operational power plant, was focused on to reflect strain hardening of the component like heat affected zone of the weldments. The theoretical formulation for SCC growth has terms with yield strength of the material and strain hardening exponent to describe crack tip strain rate. Strain hardening was simulated by cross rolling with the range of 4 – 32% as thickness reduction. Correlation between yield strength, strain hardening exponent at 288°C and Vickers hardness was obtained by means of tensile tests and hardness tests on 316L stainless steel. It was observed that a monotonic increase in Vickers hardness and yield strength with degree of reduction in thickness worked by cross rolling. Relationship between Vickers hardness and yield strength was found to have linear correlation. Further confirmation was made by plotting the reported mechanical properties data in terms of Vickers hardness. In addition, linear relationship was found between yield strength and strain hardening exponent. These relationships were introduced into SCC theoretical formulation and a SCC growth rate prediction curve in terms of Vickers hardness was proposed. SCC crack growth evaluation tests with selected work hardened 316L stainless steel were performed in oxygenated pure water environment at 288°C to confirm the predictability of the formulation. The prediction curve had a good agreement with available literature data as well as obtained crack growth rates in the hardness range of 140–300HV which was likely expected one in weld HAZ.

Strength Criteria Versus Plastic Flow Criteria Used in Pressure Vessel Design and Analysis1

2016 ◽  
Vol 138 (4) ◽  
Author(s):  
Xian-Kui Zhu
Keyword(s):  
Plastic Flow ◽  
Pressure Vessel ◽  
Yield Criterion ◽  
Pressure Vessels ◽  
Burst Pressure ◽  
Thin Wall ◽  
Strength Criteria ◽  
Integrity Assessment ◽  
Ductile Materials ◽  
Strength Design Criteria

This paper presents a critical comparison of the traditional strength criteria and the modern plastic flow criteria used in the structural design and integrity assessment of pressure vessels. This includes (1) a brief review of the traditional strength criteria used in the ASME Boiler and Pressure Vessel (B&PV) Code, (2) a discussion of the shortcomings of the traditional strength criteria when used to predict the burst pressure of pressure vessels, (3) an analysis of challenges, technical gaps, and basic needs to improve the traditional strength criteria, (4) a comparison of strength theories and plasticity theories for ductile materials, (5) an evaluation of available plastic flow criteria and their drawbacks in prediction of burst pressure of pressure vessels, (6) a description of a newly developed multiaxial yield criterion and its application to pressure vessels, and (7) a demonstration of experimental validation of the new plastic flow criterion when used to predict the burst pressure of thin-wall pressure vessels. Finally, recommendations are made for further study to improve the traditional strength design criteria and to facilitate utilization of the modern plastic flow criteria for pressure vessel design and analysis.

Kendall Analysis of Cannon Pressure Vessels

2012 ◽  
Author(s):  
John H. Underwood
Keyword(s):  
Fatigue Life ◽  
Yield Strength ◽  
Pressure Vessel ◽  
Structural Integrity ◽  
Pressure Vessels ◽  
Full Scale ◽  
Compressive Yield Strength ◽  
Us Army ◽  
Post Test ◽  
Engineering Mechanics

Engineering mechanics analysis of cannon pressure vessels is described with special emphasis on the work of the late US Army Benet Laboratories engineer David P. Kendall. His work encompassed a broad range of design and analysis of high pressure vessels for use as cannons, including analysis of the limiting yield pressure for vessels, the autofrettage process applied to thick vessels, and the fatigue life of autofrettaged cannon vessels. Mr. Kendall’s work has become the standard approach used to analyze the structural integrity of cannon pressure vessels at the US Army Benet Laboratories. The methods used by Kendall in analysis of pressure vessels were simple and direct. He used classic results from research in engineering mechanics to develop descriptive expressions for limiting pressure, autofrettage residual stresses and fatigue life of cannon pressure vessels. Then he checked the expressions against the results of full-scale cannon pressure vessel tests in the proving grounds and the laboratory. Three types of analysis are described: [i] Yield pressure tests of cannon sections compared with a yield pressure expression, including in the comparison post-test yield strength measurements from appropriate locations of the cannon sections; [ii] Autofrettage hoop residual stress measurements by neutron diffraction in cannon sections compared with expressions, including Bauschinger corrections in the expressions to account for the reduction in compressive yield strength near the bore of an autofrettaged vessel; [iii] Fatigue life tests of cannons following proving ground firing and subsequent laboratory simulated firing compared with Paris-based fatigue life expressions that include post-test metallographic determination of the initial crack size due to firing. Procedures are proposed for Paris life calculations for bore-initiated fatigue affected by crack-face pressure and notch-initiated cracking in which notch tip stresses are significantly above the material yield strength. The expressions developed by Kendall and compared with full-scale cannon pressure vessel tests provide useful first-order design and safety checks for pressure vessels, to be followed by further engineering analysis and service simulation testing as appropriate for the application. Expressions are summarized that are intended for initial design calculations of yield pressure, autofrettage stresses and fatigue life for pressure vessels. Example calculations with these expressions are described for a hypothetical pressure vessel.

Effect of Steel Properties on Buckling Pressure of Corroded Pipelines

2017 ◽  
Vol 898 ◽  
pp. 741-748 ◽  
Author(s):  
Meng Li ◽  
Hong Zhang ◽  
Meng Ying Xia ◽  
Kai Wu ◽  
Jing Tian Wu ◽  
...  
Keyword(s):  
Finite Element ◽  
Yield Strength ◽  
Strain Hardening ◽  
Corrosion Damage ◽  
Element Model ◽  
External Pressure ◽  
Strain Hardening Exponent ◽  
The Finite Element Method ◽  
Collapse Pressure ◽  
Steel Properties

Due to the harsh environment for submarine pipelines, corrosion damage of the pipeline steels is inevitable. After the corrosion damage, pipelines are prone to failure and may cause serious consequences. The analysis of the effects of different steel properties on the collapse pressure of pipelines with corrosion defects is of importance for the option of appropriate pipeline and avoiding accidents. Based on the finite element method, the finite element model of the pipeline with defects under external pressure was built. Firstly, the accuracy of the numerical model was validated by comparing with previous experimental results. The effects of yield strength and strain hardening exponent on collapse pressure of pipelines with different sizes of defect were discussed in detail. Results showed that the yield strength and strain hardening exponent have different influences on collapse pressure: the collapse pressure increases with the increasing yield strength, and the collapse pressure decreases with the increasing strain hardening exponent.

Flaw Testing of Fiber Reinforced Composite Pressure Vessels

2014 ◽  
Vol 136 (4) ◽  
Author(s):  
John Makinson ◽  
Norman L. Newhouse
Keyword(s):  
Pressure Vessel ◽  
Pressure Vessels ◽  
Project Team ◽  
Burst Pressure ◽  
Depth Of Cut ◽  
Test Program ◽  
Pressure Cycling ◽  
Structural Composite ◽  
Design Pressure ◽  
Composite Pressure Vessels

The ASME Boiler Pressure Vessel Project Team on Hydrogen Tanks, in conjunction with other ASME Codes and Standards groups, is developing Code Cases and revisions to the Boiler and Pressure Vessel Code, including such to address the design of composite pressure vessels. The Project Team had an interest in further understanding the effect of cuts to the surface of composite tanks, and how the burst pressure would be affected during the lifetime of the pressure vessel. A test program was initiated to provide data on initial burst pressure, and burst pressure after pressure cycling, of composite cylinders with cuts of different depth. This test program was conducted by Lincoln Composites under contract to ASME Standards Technology LLC, and was funded by National Renewable Energy Laboratory (NREL) [1]. These results were considered during the development and approval of the ASME Code Cases and Code Rules. Thirteen pressure vessels with a design pressure of 24.8 MPa (3600 psi), approximately 0.406 m (16.0 in.) in diameter and 1.02 m (40.2 in.) long, were tested to investigate the effects of cuts to the structural laminate of a composite overwrapped pressure vessel with respect to cycling and burst pressure. Two flaws, one longitudinal and one circumferential, were machined into the structural composite. The flaws were 57 mm long by 1 mm wide (2.25 in. × 0.04 in.) and varied in depth from 10% to 40% of the structural composite thickness of 11.4 mm (0.45 in.). These pressure vessels were cycled to design pressure 0, 10,000, and 20,000 times then burst. The resulting burst pressures were evaluated against the performance of a pressure vessel without flaws or cycling. The burst pressures were affected by depth of cut, but the pressure cycling did not have a significant effect on the burst pressure.

STUDY ON THE INFLUENCE LAWS OF MECHANICAL PROPERTIES ON STIFFNESS OF AUTOMOTIVE BODY PANELS

2009 ◽  
Vol 23 (06n07) ◽  
pp. 1634-1639 ◽  
Author(s):  
LIHONG ZHAO ◽  
SHUYONG JIANG ◽  
ZHENG YI REN ◽  
HAIPING YU ◽  
YUYING YANG
Keyword(s):  
Mechanical Properties ◽  
Yield Strength ◽  
Strain Hardening ◽  
Shallow Shell ◽  
Anisotropy Parameter ◽  
Weight Coefficient ◽  
Great Accuracy ◽  
Strain Hardening Exponent ◽  
Forming Process ◽  
Auto Body

The criterion and research technique of auto body panels stiffness are introduced in this work, and the finite element models (FEM) of cylindrical shallow shell that could represent auto body panels are established. Simulations of forming, springback and stiffness on cylindrical shallow shell are carried out. The simulations show great accuracy with the experimental results. Extensive simulated results of the influence laws of material mechanical properties on stiffness are achieved, such as yield strength, strain-hardening exponent, Young's modulus, anisotropy parameter and strength coefficient. With comparison of the weight coefficient of material mechanical properties on stiffness, it can be concluded that the Yong's modulus, strain-hardening exponent and yield strength are key influencing factors of stiffness. With the analysis of distribution of the strain after cylindrical shallow shell forming, plastic deformation during the forming process resulting in work-hardening of the material is one of the main reasons for increasing stiffness.

Parametric FEA Study of Burst Pressure of Cylindrical Shell Intersections

2010 ◽  
Vol 132 (3) ◽  
Author(s):  
L. Xue ◽  
G. E. O. Widera ◽  
Z. Sang
Keyword(s):  
Finite Element ◽  
Cylindrical Shell ◽  
Pressure Vessel ◽  
Correlation Equation ◽  
Burst Pressure ◽  
Element Analysis ◽  
Wide Range ◽  
Deflection Analysis ◽  
Shell Intersections ◽  
The Relationship

In an earlier paper (2009, “Burst Pressure of Pressurized Cylinders With the Hillside Nozzle,” ASME J. Pressure Vessel Technol., 131(4), p. 041204), an elastic-plastic large deflection analysis method was used to determine the burst pressure and fracture location of hillside cylindrical shell intersections by use of nonlinear finite element analysis. To verify the accuracy of the finite element results, experimental burst tests were carried out by pressurizing test vessels with nozzles to burst. Based on the agreement between the numerical simulations and experimental results of Wang et al. (2009, “Burst Pressure of Pressurized Cylinders With the Hillside Nozzle,” ASME J. Pressure Vessel Technol., 131(4), p. 041204), a parametric study is now carried out. Its purpose is to develop a correlation equation by investigating the relationship between various geometric parameters (d/D, D/T, and t/T) and the burst pressure. Forty-seven configurations, which are deemed to cover most of the practical cases, are chosen to perform this study. In addition, four different materials are employed to verify that the proposed equation can be employed for different materials. The results show that the proposed equation resulting from the parametric analysis can be employed to predict the static burst pressure of cylindrical shell intersections for a wide range of geometric ratios.

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