The Failure-Experience Matrix—A Useful Design Tool

1976 ◽  
Vol 98 (3) ◽  
pp. 1074-1079 ◽  
Author(s):  
J. A. Collins ◽  
B. T. Hagan ◽  
H. M. Bratt

A three-dimensional failure-experience cell matrix is proposed for the purpose of organizing and analyzing existing failure experience data. In the proposed matrix the three axes represent failure modes, elemental mechanical functions, and corrective actions. The usefulness of the failure-experience matrix is demonstrated by investigating over 500 individual failed parts from U. S. Army helicopters. It is proposed that data from all industry should be gathered and inserted into a central failure-experience matrix and made accessible to all designers.

2022 ◽  
pp. 1-24
Author(s):  
G. Corrado ◽  
A. Arteiro ◽  
A.T. Marques ◽  
J. Reinoso ◽  
F. Daoud ◽  
...  

Abstract This paper presents the extension and validation of omni-failure envelopes for first-ply failure (FPF) and last-ply failure (LPF) analysis of advanced composite materials under general three-dimensional (3D) stress states. Phenomenological failure criteria based on invariant structural tensors are implemented to address failure events in multidirectional laminates using the “omni strain failure envelope” concept. This concept enables the generation of safe predictions of FPF and LPF of composite laminates, providing reliable and fast laminate failure indications that can be particularly useful as a design tool for conceptual and preliminary design of composite structures. The proposed extended omni strain failure envelopes allow not only identification of the controlling plies for FPF and LPF, but also of the controlling failure modes. FPF/LPF surfaces for general 3D stress states can be obtained using only the material properties extracted from the unidirectional (UD) material, and can predict membrane FPF or LPF of any laminate independently of lay-up, while considering the effect of out-of-plane stresses. The predictions of the LPF envelopes and surfaces are compared with experimental data on multidirectional laminates from the first and second World-Wide Failure Exercise (WWFE), showing a satisfactory agreement and validating the conservative character of omni-failure envelopes also in the presence of high levels of triaxiality.


Author(s):  
S. Khadpe ◽  
R. Faryniak

The Scanning Electron Microscope (SEM) is an important tool in Thick Film Hybrid Microcircuits Manufacturing because of its large depth of focus and three dimensional capability. This paper discusses some of the important areas in which the SEM is used to monitor process control and component failure modes during the various stages of manufacture of a typical hybrid microcircuit.Figure 1 shows a thick film hybrid microcircuit used in a Motorola Paging Receiver. The circuit consists of thick film resistors and conductors screened and fired on a ceramic (aluminum oxide) substrate. Two integrated circuit dice are bonded to the conductors by means of conductive epoxy and electrical connections from each integrated circuit to the substrate are made by ultrasonically bonding 1 mil aluminum wires from the die pads to appropriate conductor pads on the substrate. In addition to the integrated circuits and the resistors, the circuit includes seven chip capacitors soldered onto the substrate. Some of the important considerations involved in the selection and reliability aspects of the hybrid circuit components are: (a) the quality of the substrate; (b) the surface structure of the thick film conductors; (c) the metallization characteristics of the integrated circuit; and (d) the quality of the wire bond interconnections.


Author(s):  
Yifan Li ◽  
Huaiyuan Gu ◽  
Martyn Pavier ◽  
Harry Coules

Octet-truss lattice structures can be used for lightweight structural applications due to their high strength-to-density ratio. In this research, octet-truss lattice specimens were fabricated by stereolithography additive manufacturing with a photopolymer resin. The mechanical properties of this structure have been examined in three orthogonal orientations under the compressive load. Detailed comparison and description were carried out on deformation mechanisms and failure modes in different lattice orientations. Finite element models using both beam elements and three-dimensional solid elements were used to simulate the compressive response of this structure. Both the load reaction and collapse modes obtained in simulations were compared with test results. Our results indicate that three-dimensional continuum element models are required to accurately capture the behaviour of real trusses, taking into account the effects of finite-sized beams and joints.


Author(s):  
Jonas F. Eichinger ◽  
Maximilian J. Grill ◽  
Iman Davoodi Kermani ◽  
Roland C. Aydin ◽  
Wolfgang A. Wall ◽  
...  

AbstractLiving soft tissues appear to promote the development and maintenance of a preferred mechanical state within a defined tolerance around a so-called set point. This phenomenon is often referred to as mechanical homeostasis. In contradiction to the prominent role of mechanical homeostasis in various (patho)physiological processes, its underlying micromechanical mechanisms acting on the level of individual cells and fibers remain poorly understood, especially how these mechanisms on the microscale lead to what we macroscopically call mechanical homeostasis. Here, we present a novel computational framework based on the finite element method that is constructed bottom up, that is, it models key mechanobiological mechanisms such as actin cytoskeleton contraction and molecular clutch behavior of individual cells interacting with a reconstructed three-dimensional extracellular fiber matrix. The framework reproduces many experimental observations regarding mechanical homeostasis on short time scales (hours), in which the deposition and degradation of extracellular matrix can largely be neglected. This model can serve as a systematic tool for future in silico studies of the origin of the numerous still unexplained experimental observations about mechanical homeostasis.


Geosciences ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 73
Author(s):  
Panagiotis Sitarenios ◽  
Francesca Casini

This paper presents a three-dimensional slope stability limit equilibrium solution for translational planar failure modes. The proposed solution uses Bishop’s average skeleton stress combined with the Mohr–Coulomb failure criterion to describe soil strength evolution under unsaturated conditions while its formulation ensures a natural and smooth transition from the unsaturated to the saturated regime and vice versa. The proposed analytical solution is evaluated by comparing its predictions with the results of the Ruedlingen slope failure experiment. The comparison suggests that, despite its relative simplicity, the analytical solution can capture the experimentally observed behaviour well and highlights the importance of considering lateral resistance together with a realistic interplay between mechanical parameters (cohesion) and hydraulic (pore water pressure) conditions.


2013 ◽  
Vol 66 (4) ◽  
pp. 431-438
Author(s):  
Augusto Ottoni Bueno da Silva ◽  
Newton de Oliveira Pinto Júnior ◽  
João Alberto Venegas Requena

The aim of this study was to evaluate through analytical calculation, two-dimensional elastic modeling, and three-dimensional plastic modeling, the bearing capacity and failure modes of composite hollow trusses bi-supported with a 15 meter span, varying the number of central Vierendeel panels. The study found the proportion span/3 - span/3 - span/3, as the ideal relationship for the truss - Vierendeel - truss lengths, because by increasing the proportion of the length occupied by the central Vierendeel panels, the new system loses stiffness and no longer supports the load stipulated in the project. Furthermore, they can start presenting excessive vertical displacements and insufficient resistance to external shear forces acting on the panels.


Author(s):  
Yu Zhou ◽  
Chen Xuedong ◽  
Fan Zhichao ◽  
Jie Dong

Creep failure is one of the most important failure modes in the design of hydroprocessing reactors at elevated temperatures, and the accurate prediction of the creep behavior in structural discontinuities is a critical issue for component design. A physically-based continnum damage mechanics (CDM) model was adopted to describe all three creep stages of 2.25Cr-1Mo-0.25V ferritic steel widely used in manufacturing modern hydroprocessing reactors. The material constants in the damage constitutive equations were identified using an efficient optimization scheme based on genetic algorithm (GA). The user-defined subroutine implementing the CDM model was developed using user programmable features (UPFs) in ANSYS. Three-dimensional finite element analysis of the hydroprocessing reactor was conducted to determine the critical regions, and the studies on the stress redistribution and the prediction of damage evolution in these regions during creep were carried out. The results show that FE modelling based on CDM theory can provide a good tool for creep design of complex engineering components.


2003 ◽  
pp. 55-82
Author(s):  
M. Despotovic ◽  
Milun Babic ◽  
D. Milovanovic ◽  
Vanja Sustersic

This paper describes a three-dimensional compressible Navier-Stokes code, which has been developed for analysis of turbocompressor blade rows and other internal flows. Despite numerous numerical techniques and statement that Computational Fluid Dynamics has reached state of the art, issues related to successful simulations represent valuable database of how particular tech?nique behave for a specifie problem. This paper deals with rapid numerical method accurate enough to be used as a design tool. The mathematical model is based on System of Favre averaged Navier-Stokes equations that are written in relative frame of reference, which rotates with constant angular velocity around axis of rotation. The governing equations are solved using finite vol?ume method applied on structured grids. The numerical procedure is based on the explicit multistage Runge-Kutta scheme that is coupled with modem numerical procedures for convergence acceleration. To demonstrate the accuracy of the described numer?ical method developed software is applied to numerical analysis of flow through impeller of axial turbocompressor, and obtained results are compared with available experimental data.


F1000Research ◽  
2016 ◽  
Vol 5 ◽  
pp. 1819 ◽  
Author(s):  
Francois Bordeleau ◽  
Cynthia A. Reinhart-King

There has been immense progress in our understanding of the factors driving cell migration in both two-dimensional and three-dimensional microenvironments over the years. However, it is becoming increasingly evident that even though most cells share many of the same signaling molecules, they rarely respond in the same way to migration cues. To add to the complexity, cells are generally exposed to multiple cues simultaneously, in the form of growth factors and/or physical cues from the matrix. Understanding the mechanisms that modulate the intracellular signals triggered by multiple cues remains a challenge. Here, we will focus on the molecular mechanism involved in modulating cell migration, with a specific focus on how cell contractility can mediate the crosstalk between signaling initiated at cell-matrix adhesions and growth factor receptors.


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