High-Speed Mechanism Design—A General Analytical Approach

1975 ◽  
Vol 97 (2) ◽  
pp. 609-628 ◽  
Author(s):  
Imdad Imam ◽  
George N. Sandor

A general method of kineto-elastodynamic design is developed and illustrated with examples. With this method, mechanisms with elastic links can be designed in a systematic way for a desired performance at high speeds. This is achieved by first performing the kinematic synthesis of the mechanism considering its links to be rigid, and then proportioning the areas of cross section of the links optimally to account for kineto-elastodynamic effects. Design optimization with respect to stress level, mass distribution and elastic deflections is performed by imposing constraints on dynamic stresses in every link and on the deflections of the path or function generating links throughout the range of motion. The optimization problem is formulated in terms of nonlinear programming techniques. Numerical examples are presented. The KED design procedure, which is developed and demonstrated here by way of several examples, is believed to be the first method of this kind for a completely elastic mechanism.

1971 ◽  
Vol 93 (4) ◽  
pp. 233-241 ◽  
Author(s):  
G. N. Sarma ◽  
F. Kozin

Railroad cars are known to exhibit instabilities in the lateral dynamics at high speeds. To solve some of the problems of stability, an active suspension system is studied for the high-speed rail vehicle and is compared with the passive system. The vehicle control problem is formulated as an optimization problem with an integral quadratic cost function, and the feedback law thus obtained is further simplified. For the case of the truck dynamics, with external controllers, a Lyapunov function approach is taken for considering state constraints. Stability regions are obtained by analog computer simulation.


TAPPI Journal ◽  
2009 ◽  
Vol 8 (1) ◽  
pp. 20-26 ◽  
Author(s):  
PEEYUSH TRIPATHI ◽  
MARGARET JOYCE ◽  
PAUL D. FLEMING ◽  
MASAHIRO SUGIHARA

Using an experimental design approach, researchers altered process parameters and material prop-erties to stabilize the curtain of a pilot curtain coater at high speeds. Part I of this paper identifies the four significant variables that influence curtain stability. The boundary layer air removal system was critical to the stability of the curtain and base sheet roughness was found to be very important. A shear thinning coating rheology and higher curtain heights improved the curtain stability at high speeds. The sizing of the base sheet affected coverage and cur-tain stability because of its effect on base sheet wettability. The role of surfactant was inconclusive. Part II of this paper will report on further optimization of curtain stability with these four variables using a D-optimal partial-facto-rial design.


Alloy Digest ◽  
1980 ◽  
Vol 29 (8) ◽  

Abstract RED CUT COBALT steel is made by adding 5% cobalt to the conventional 18% tungsten -4% chromium-1% vanadium high-speed steel. Cobalt increases hot or red hardness and thus enables the tool to maintain a higher hardness at elevated temperatures. This steel is best adapted for hogging cuts or where the temperature of the cutting point of the tool in increased greatly. It is well adapted for tools to be used for reaming cast-iron engine cylinders, turning alloy steel or cast iron and cutting nonferrous alloys at high speeds. This datasheet provides information on composition, physical properties, and hardness as well as fracture toughness. It also includes information on forming, heat treating, and machining. Filing Code: TS-367. Producer or source: Teledyne Vasco.


Alloy Digest ◽  
1980 ◽  
Vol 29 (7) ◽  

Abstract CPM REX 25 is a super high-speed steel made without cobalt. It is comparable to AISI Type T15 cobalt-containing high-speed steel in response to heat treatment, properties, and tool performance. CPM REX 25 is recommended for machining operations requiring heavy cuts, high speeds and feeds, and difficult-to-machine materials of high hardness and abrasion resistance. Typical applications are boring tools, drills, gear cutters, punches, form tools, end mills and broaches. This datasheet provides information on composition, physical properties, hardness, and elasticity as well as fracture toughness. It also includes information on forming, heat treating, machining, and surface treatment. Filing Code: TS-365. Producer or source: Crucible Materials Corporation.


Author(s):  
Marlon Hahn ◽  
A. Erman Tekkaya

AbstractElectrically vaporizing foil actuators are employed as an innovative high speed sheet metal forming technology, which has the potential to lower tool costs. To reduce experimental try-outs, a predictive physics-based process design procedure is developed for the first time. It consists of a mathematical optimization utilizing numerical forming simulations followed by analytical computations for the forming-impulse generation through the rapid Joule heating of the foils. The proposed method is demonstrated for an exemplary steel sheet part. The resulting process design provides a part-specific impulse distribution, corresponding parallel actuator geometries, and the pulse generator’s charging energy, so that all process parameters are available before the first experiment. The experimental validation is then performed for the example part. Formed parts indicate that the introduced method yields a good starting point for actual testing, as it only requires adjustments in the form of a minor charging energy augmentation. This was expectable due to the conservative nature of the underlying modeling. The part geometry obtained with the most suitable charging energy is finally compared to the target geometry.


Author(s):  
Zijian Guo ◽  
Tanghong Liu ◽  
Wenhui Li ◽  
Yutao Xia

The present work focuses on the aerodynamic problems resulting from a high-speed train (HST) passing through a tunnel. Numerical simulations were employed to obtain the numerical results, and they were verified by a moving-model test. Two responses, [Formula: see text] (coefficient of the peak-to-peak pressure of a single fluctuation) and[Formula: see text] (pressure value of micro-pressure wave), were studied with regard to the three building parameters of the portal-hat buffer structure of the tunnel entrance and exit. The MOPSO (multi-objective particle swarm optimization) method was employed to solve the optimization problem in order to find the minimum [Formula: see text] and[Formula: see text]. Results showed that the effects of the three design parameters on [Formula: see text] were not monotonous, and the influences of[Formula: see text] (the oblique angle of the portal) and [Formula: see text] (the height of the hat structure) were more significant than that of[Formula: see text] (the angle between the vertical line of the portal and the hat). Monotonically decreasing responses were found in [Formula: see text] for [Formula: see text] and[Formula: see text]. The Pareto front of [Formula: see text] and[Formula: see text]was obtained. The ideal single-objective optimums for each response located at the ends of the Pareto front had values of 1.0560 for [Formula: see text] and 101.8 Pa for[Formula: see text].


2018 ◽  
Vol 2018 ◽  
pp. 1-8
Author(s):  
Lingyun Lu ◽  
Tian Wang ◽  
Wei Ni ◽  
Kai Li ◽  
Bo Gao

This paper presents a suboptimal approach for resource allocation of massive MIMO-OFDMA systems for high-speed train (HST) applications. An optimization problem is formulated to alleviate the severe Doppler effect and maximize the energy efficiency (EE) of the system. We propose to decouple the problem between the allocations of antennas, subcarriers, and transmit powers and solve the problem by carrying out the allocations separately and iteratively in an alternating manner. Fast convergence can be achieved for the proposed approach within only several iterations. Simulation results show that the proposed algorithm is superior to existing techniques in terms of system EE and throughput in different system configurations of HST applications.


2003 ◽  
Vol 125 (3) ◽  
pp. 593-601 ◽  
Author(s):  
B. Demeulenaere ◽  
J. De Schutter

Traditionally, cam-follower systems are designed by assuming a constant camshaft speed. Nevertheless, all cam-follower systems, especially high-speed systems, exhibit some camshaft speed fluctuation (despite the presence of a flywheel) which causes the follower motions to be inaccurate. This paper therefore proposes a novel design procedure that explicitly takes into account the camshaft speed variation. The design procedure assumes that (i) the cam-follower system is conservative and (ii) all forces are inertial. The design procedure is based on a single design choice, i.e., the amount of camshaft speed variation, and yields (i) cams that compensate for the inertial dynamics for any period of motion and (ii) a camshaft flywheel whose (small) inertia is independent of the period of motion. A design example shows that the cams designed in this way offer the following advantages, even for non-conservative, non-purely inertial cam-follower systems: (i) more accurate camshaft motion despite a smaller flywheel, (ii) lower motor torques, (iii) more accurate follower motions, with fewer undesired harmonics, and (iv) a camshaft motion spectrum that is easily and robustly predictable.


2015 ◽  
Vol 1120-1121 ◽  
pp. 670-674
Author(s):  
Abdelmadjid Ait Yala ◽  
Abderrahmanne Akkouche

The aim of this work is to define a general method for the optimization of composite patch repairing. Fracture mechanics theory shows that the stress intensity factor tends towards an asymptotic limit K∞.This limit is given by Rose’s formula and is a function of the thicknesses and mechanical properties of the cracked plate, the composite patch and the adhesive. The proposed approach consists in considering this limit as an objective function that needs to be minimized. In deed lowering this asymptote will reduce the values of the stress intensity factor hence optimize the repair. However to be effective this robust design must satisfy the stiffness ratio criteria. The resolution of this double objective optimization problem with Matlab program allowed us determine the appropriate geometric and mechanical properties that allow the optimum design; that is the selection of the adhesive, the patch and their respective thicknesses.


Author(s):  
Rafael Loureiro Tanaka ◽  
Lauro Massao Yamada da Silveira ◽  
Joa˜o Paulo Zi´lio Novaes ◽  
Eduardo Esterqui de Barros ◽  
Clo´vis de Arruda Martins

Bending stiffeners are very important ancillary equipments of umbilicals or flexible risers, since they protect the lines from overbending. Their design however is a complex task, since many load cases must be taken into account; the structure itself has a section that is variable with curvilinear coordinate. To aid the designer in this task, optimization algorithms can be used to automate the search for the best design. In this work an optimization algorithm is applied to the design of the bending stiffener. First, a bending stiffener model is created, which is capable of simulating different load case conditions and provide, as output, results of interest such as maximum curvature, deformation along the stiffener, shear forces and so on. Then, a bending stiffener design procedure is written as an optimization problem and, for that, objective function, restrictions and design variables defined. Study cases were performed, comparing a regular design with its optimized counterpart, under varying conditions.


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