Automated Design Parameter Identification: A New Approach

1972 ◽  
Vol 94 (2) ◽  
pp. 388-394
Author(s):  
E. Sevin

A new method for parameter identification of large dynamic systems is described, and the broad outlines of an automated procedure presented. The dynamic system may consist of an arbitrary assemblage of structural and mechanical elements for which numerical values of certain “design parameters” are to be determined. This “design” problem is formulated in discrete mathematical programming terms as a problem in constrained minimization. The method of solution is indirect, requiring first the time-wise synthesis of element response functions to optimally satisfy the stated design problem. The design parameters subsequently are identified by a function matching procedure in the time domain. For a large class of problems the optimal synthesis phase reduces to a problem in linear programming, while the parameter identification phase is a matter of least squares curve fitting for each design element independently. The great computational advantage over direct methods results from elimination of the need to repetatively solve the system dynamics during the identification process. Thus the computational size of the linear programming problem does not depend on the kinematic degrees of freedom of the dynamic system. An illustrative example involving 32 design parameters is presented.

1999 ◽  
Vol 123 (1) ◽  
pp. 58-67 ◽  
Author(s):  
Constantinos Mavroidis ◽  
Eric Lee ◽  
Munshi Alam

This paper presents a new method to solve the geometric design problem of spatial two degrees of freedom, open loop robot manipulators with revolute joints that perform tasks, which require the positioning of the end-effector in three spatial locations. Tsai and Roth [3] solved this problem first using screw parameters to describe the kinematic topology of the R-R manipulator and screw displacements to obtain the design equations. The new method, which is developed in this paper, uses Denavit and Hartenberg parameters and 4×4 homogeneous matrices to formulate and obtain the kinematic equations. The loop-closure geometric equations provide eighteen design equations in eighteen unknowns. Polynomial Elimination techniques are used to solve these equations and obtain the manipulator Denavit and Hartenberg parameters and the manipulator base and end-effector geometric parameters. A sixth order polynomial is obtained in one of the design parameters. Only two of the six roots of the polynomial are real and they correspond to two different robot manipulators that can reach the desired end-effector poses.


2015 ◽  
Vol 35 (4) ◽  
pp. 341-347 ◽  
Author(s):  
E. Rouhani ◽  
M. J. Nategh

Purpose – The purpose of this paper is to study the workspace and dexterity of a microhexapod which is a 6-degrees of freedom (DOF) parallel compliant manipulator, and also to investigate its dimensional synthesis to maximize the workspace and the global dexterity index at the same time. Microassembly is so essential in the current industry for manufacturing complicated structures. Most of the micromanipulators suffer from their restricted workspace because of using flexure joints compared to the conventional ones. In addition, the controllability of micromanipulators inside the whole workspace is very vital. Thus, it is very important to select the design parameters in a way that not only maximize the workspace but also its global dexterity index. Design/methodology/approach – Microassembly is so essential in the current industry for manufacturing complicated structures. Most of the micromanipulators suffer from their restricted workspace because of using flexure joints compared to the conventional ones. In addition, the controllability of micromanipulators inside the whole workspace is very vital. Thus, it is very important to select the design parameters in a way that not only maximize the workspace but also its global dexterity index. Findings – It has been shown that the proposed procedure for the workspace calculation can considerably speed the required calculations. The optimization results show that a converged-diverged configuration of pods and an increase in the difference between the moving and the stationary platforms’ radii cause the global dexterity index to increase and the workspace to decrease. Originality/value – The proposed algorithm for the workspace analysis is very important, especially when it is an objective function of an optimization problem based on the search method. In addition, using screw theory can simply construct the homogeneous Jacobian matrix. The proposed methodology can be used for any other micromanipulator.


Author(s):  
X. Lachenal ◽  
P. M. Weaver ◽  
S. Daynes

Conventional shape-changing engineering structures use discrete parts articulated around a number of linkages. Each part carries the loads, and the articulations provide the degrees of freedom of the system, leading to heavy and complex mechanisms. Consequently, there has been increased interest in morphing structures over the past decade owing to their potential to combine the conflicting requirements of strength, flexibility and low mass. This article presents a novel type of morphing structure capable of large deformations, simply consisting of two pre-stressed flanges joined to introduce two stable configurations. The bistability is analysed through a simple analytical model, predicting the positions of the stable and unstable states for different design parameters and material properties. Good correlation is found between experimental results, finite-element modelling and predictions from the analytical model for one particular example. A wide range of design parameters and material properties is also analytically investigated, yielding a remarkable structure with zero stiffness along the twisting axis.


2016 ◽  
Vol 8 (6) ◽  
Author(s):  
Joshua T. Bryson ◽  
Xin Jin ◽  
Sunil K. Agrawal

Designing an effective cable architecture for a cable-driven robot becomes challenging as the number of cables and degrees of freedom of the robot increase. A methodology has been previously developed to identify the optimal design of a cable-driven robot for a given task using stochastic optimization. This approach is effective in providing an optimal solution for robots with high-dimension design spaces, but does not provide insights into the robustness of the optimal solution to errors in the configuration parameters that arise in the implementation of a design. In this work, a methodology is developed to analyze the robustness of the performance of an optimal design to changes in the configuration parameters. This robustness analysis can be used to inform the implementation of the optimal design into a robot while taking into account the precision and tolerances of the implementation. An optimized cable-driven robot leg is used as a motivating example to illustrate the application of the configuration robustness analysis. Following the methodology, the effect on robot performance due to design variations is analyzed, and a modified design is developed which minimizes the potential performance degradations due to implementation errors in the design parameters. A robot leg is constructed and is used to validate the robustness analysis by demonstrating the predicted effects of variations in the design parameters on the performance of the robot.


Sensors ◽  
2021 ◽  
Vol 21 (10) ◽  
pp. 3537
Author(s):  
Christian Friedrich ◽  
Steffen Ihlenfeldt

Integrated single-axis force sensors allow an accurate and cost-efficient force measurement in 6 degrees of freedom for hexapod structures and kinematics. Depending on the sensor placement, the measurement is affected by internal forces that need to be compensated for by a measurement model. Since the parameters of the model can change during machine usage, a fast and easy calibration procedure is requested. This work studies parameter identification procedures for force measurement models on the example of a rigid hexapod-based end-effector. First, measurement and identification models are presented and parameter sensitivities are analysed. Next, two excitation strategies are applied and discussed: identification from quasi-static poses and identification from accelerated continuous trajectories. Both poses and trajectories are optimized by different criteria and evaluated in comparison. Finally, the procedures are validated by experimental studies with reference payloads. In conclusion, both strategies allow accurate parameter identification within a fast procedure in an operational machine state.


Author(s):  
Chao Xu ◽  
Lili Pan ◽  
Ming Li ◽  
Shuming Gao

Porous materials / structures have wide applications in industry, since the sizes, shapes and positions of their pores can be adjusted on various demands. However, the precise control and performance oriented design of porous structures are still urgent and challenging, especially when the manufacturing technology is well developed due to 3D printing. In this study, the control and design of anisotropic porous structures are studied with more degrees of freedom than isotropic structures, and can achieve more complex mechanical goals. The proposed approach introduces Super Formula to represent the structural cells, maps the design problem to an optimal problem using PGD, and solves the optimal problem using MMA to obtain the structure with desired performance. The proposed approach is also tested on the performance of the expansion of design space, the capture of the physical orientation and so on.


1989 ◽  
Vol 79 (5) ◽  
pp. 1618-1628
Author(s):  
Lee Steck ◽  
William A. Prothero

Abstract We have modified the software of Sauter and Dorman (1986) to produce a robust and flexible calibration program that works in the frequency domain for longer and noisy calibration signals, as well as in the time domain when shorter, high signal-to-noise calibration signals may be used. The most important improvement was to replace the least squares fitting of the complex polynomial representation of the response function with the simplex fitting of the pole-zero representation of the response function. The simplex algorithm always converges to a minimum, regardless of starting model, and by fitting the poles and zeroes directly, we minimize the degrees of freedom of the solution. Typical VAX 11/750 CPU requirements are on the order of 2 to 3 minutes for both codes, with average errors less than 1 per cent in amplitude and 1° in phase.


Author(s):  
J. A. Carretero ◽  
R. P. Podhorodeski ◽  
M. Nahon

Abstract This paper presents a study of the architecture optimization of a three-degree-of-freedom parallel mechanism intended for use as a telescope mirror focussing device. The construction of the mechanism is first described. Since the mechanism has only three degrees of freedom, constraint equations describing the inter-relationship between the six Cartesian coordinates are given. These constraints allow us to define the parasitic motions and, if incorporated into the kinematics model, a constrained Jacobian matrix can be obtained. This Jacobian matrix is then used to define a dexterity measure. The parasitic motions and dexterity are then used as objective functions for the optimizations routines and from which the optimal architectural design parameters are obtained.


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