Strain Histories and Strain Distributions in a Cup Drawing Operation

1971 ◽  
Vol 93 (2) ◽  
pp. 461-466 ◽  
Author(s):  
T. C. Hsu ◽  
W. R. Dowle ◽  
C. Y. Choi ◽  
P. K. Lee
Keyword(s):  
Sheet Metal ◽  
Metal Forming ◽  
Drawing Process ◽  
Neck Formation ◽  
Forming Process ◽  
Orthogonal Space ◽  
Points Of Interest ◽  
Metal Forming Process ◽  
Principal Directions ◽  
Cup Drawing

In the axisymmetrical cup drawing process, the principal directions of the strains are fixed with respect to the work material at every point and in every stage of the process; in other words, the strains are entirely coaxial ones—if the small strains in simple shear due to friction are ignored. For a properly chosen set of orthogonal space coordinates, therefore, the strains may be plotted in triangular coordinates. In such a coordinate system for strains, the loci for constant penetrations show the strain distributions, and those for constant initial radial positions show the strain histories. In these loci it is easy to see thinning and thickening, circumferential expansion and contraction, neck formation, variation in thickness, and other points of interest to the sheet metal engineer. Typical examples of strain histories and strain distributions in a cup drawing operation are shown. The method is applicable to any axisymmetrical sheet metal forming process.

scholarly journals COMPARISON OF CONVENTIONAL DRAWING, INVERTED DRAWING AND WARM FORMING PROCESSES FOR DEEP DRAWING OF ALUMINIUM CUPS

2014 ◽  
pp. 279-282
Author(s):  
RAJAGANAPATHY C ◽  
THIVAKAR K. G ◽  
SARAVANAKUMARN SARAVANAKUMARN
Keyword(s):  
Sheet Metal ◽  
Sheet Metal Forming ◽  
Metal Forming ◽  
Draw Ratio ◽  
Warm Forming ◽  
Process Time ◽  
Drawing Process ◽  
Forming Process ◽  
Die Set ◽  
Cup Drawing

Cup drawing is one of the important operations in sheet metal forming. Manufacturing of the aluminium base cup involves several stages such as blanking, first drawing, second drawing, taper formation and trimming. This increases the process time. An attempt has therefore, been made to develop a comprehensive, rigorous, yet easily-workable method of analysis for designing a die set to combine the intermediate stages of drawing process. Conventional drawing, inverted drawing and warm forming processes are experimented for yielding successful drawing in single setup. Die sets are separately designed for above said processes. The die sets, thus designed is simulated using DEFORM-F2 to analyze the successful Drawability of the die sets. From the simulations conducted, the die set designed for warm forming process yields greater Limiting Draw Ratio (LDR). Using warm forming process, the LDR of 2.0 was achieved which is much higher when compared with the conventional drawing.

scholarly journals Laser Welding of High-strength Aluminium Alloys for the Sheet Metal Forming Process

Procedia CIRP ◽  
2014 ◽  
Vol 18 ◽  
pp. 203-208 ◽  
Author(s):  
J. Enz ◽  
S. Riekehr ◽  
V. Ventzke ◽  
N. Sotirov ◽  
N. Kashaev
Keyword(s):  
Laser Welding ◽  
Sheet Metal ◽  
Sheet Metal Forming ◽  
Metal Forming ◽  
Aluminium Alloys ◽  
High Strength ◽  
Forming Process ◽  
Metal Forming Process

Optimization of Deep Drawing Processes Using Statistical Design of Experiments

1996 ◽  
Author(s):  
Dietrich Bauer ◽  
Regine Krebs
Keyword(s):  
Mathematical Model ◽  
Analysis Of Variance ◽  
Orthogonal Array ◽  
Deep Drawing ◽  
Metal Forming ◽  
Drawing Process ◽  
Drawing Force ◽  
Forming Process ◽  
Deep Drawing Process ◽  
Metal Forming Process

Abstract For a deep drawing process some important controllable variables (factors) upon the maximum drawing force are analyzed to find a setting adjustment for these process factors that provides a very low force for the metal forming process. For this investigation an orthogonal array L18 with three-fold replication is used. To find the optimum of the process, the experimental results are analyzed in accordance with the robust-design-method according to Taguchi (Liesegang et. al., 1990). For this purpose, so-called Signal-to-Noise-ratios are calculated. The analysis of variance for this S/N-ratios leads to a mathematical model for the deep drawing process. This model allows to find the pressumed optimal settings of the investigated factors. In the following, a confirmation experiment is carried out by using these optimal settings. The maximum drawing force of the confirmation experiment does not correspond with the confidence interval, which was calculated by analysis of variance techniques. So the predicted optimum of the process does not lead to a metal forming process with very low deep drawing force. The comparison with a full factorial plan shows that there are interactions between the investigated factors. These interactions could not be discovered by the used orthogonal array. Thus the established mathematical model does not describe the relation between the factors and deep drawing force in accordance with the practical deep drawing conditions.

scholarly journals Common defects of parts manufactured through single point incremental forming

2021 ◽  
Vol 343 ◽  
pp. 04007
Author(s):  
Mihai Popp ◽  
Gabriela Rusu ◽  
Sever-Gabriel Racz ◽  
Valentin Oleksik
Keyword(s):  
Sheet Metal ◽  
Metal Forming ◽  
Incremental Forming ◽  
Single Point ◽  
Single Point Incremental Forming ◽  
Forming Process ◽  
Metal Forming Process ◽  
Serial Robot ◽  
The Many ◽  
Cold Metal

Single point incremental forming is one of the most intensely researched die-less manufacturing process. This process implies the usage of a CNC equipment or a serial robot which deforms a sheet metal with the help of a relatively simple tool that follows an imposed toolpath. As every cold metal forming process, besides the many given advantages it has also some drawbacks. One big drawback in comparison with other cold metal forming processes is the low accuracy of the deformed parts. The aim of this research is to investigate the sheet metal bending mechanism through finite element method analysis. The results shows that the shape of the retaining rings has a big influence over the final geometrical accuracy of the parts manufactured through single point incremental forming.

Investigating Bauschinger Effect and Plastic Hardening Characteristics of Sheet Metal under Cyclic Loading

2017 ◽  
Vol 4 (2) ◽  
pp. 1-14 ◽  
Author(s):  
Jasri Mohamad
Keyword(s):  
Cyclic Loading ◽  
Sheet Metal ◽  
Sheet Metal Forming ◽  
Metal Forming ◽  
Bauschinger Effect ◽  
Low Carbon Steel ◽  
Cyclic Hardening ◽  
Low Carbon ◽  
Forming Process ◽  
Metal Forming Process

To improve sheet metal forming process simulation using finite element method, there is a need to incorporate an appropriate constitutive equation capable of describing the Bauschinger effect and the so-called cyclic transient, derived from a near to actual sheet metal forming process testing tool. A cyclic loading tool has been developed to test and record the characteristics of sheet metal deformation by investigating the Bauschinger effect factors (BEF) and cyclic hardening behaviour. Experimental investigation conducted on low carbon steel and stainless steel demonstrates that the tool is able to record sheet metal behaviour under cyclic loading. The results are analysed for signs of the Bauschinger effect and cyclic hardening effect. It was found that the Bauschinger effect does occur during bending and unbending loadings in sheet metal forming process.

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