Evaluation of Pivot Stiffness for Typical Tilting-Pad Journal Bearing Designs

1988 ◽  
Vol 110 (2) ◽  
pp. 165-171 ◽  
Author(s):  
R. G. Kirk ◽  
S. W. Reedy

The manufacturers of high speed turbomachinery are concerned with the accurate prediction of rotor response and stability. One major factor in the placement of system critical speeds and amplification factors is the stiffness and damping of both the fluid-film bearing and support structure. Typical calculated results for tilting-pad fluid-film bearings have neglected the influence of the point or line contact of the pivot support for the individual pads. This paper will review the equations developed considering the Hertzian contact stress and deformation theory and present the equations for pivot stiffness necessary for inclusion in tilting pad bearing computer programs. In addition, the influence of various standard pivot designs will be compared for typical fluid-film bearing stiffness and damping characteristics.

Lubricants ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 18
Author(s):  
Eckhard Schüler ◽  
Olaf Berner

In high speed, high load fluid-film bearings, the laminar-turbulent flow transition can lead to a considerable reduction of the maximum bearing temperatures, due to a homogenization of the fluid-film temperature in radial direction. Since this phenomenon only occurs significantly in large bearings or at very high sliding speeds, means to achieve the effect at lower speeds have been investigated in the past. This paper shows an experimental investigation of this effect and how it can be used for smaller bearings by optimized eddy grooves, machined into the bearing surface. The investigations were carried out on a Miba journal bearing test rig with Ø120 mm shaft diameter at speeds between 50 m/s–110 m/s and at specific bearing loads up to 4.0 MPa. To investigate the potential of this technology, additional temperature probes were installed at the crucial position directly in the sliding surface of an up-to-date tilting pad journal bearing. The results show that the achieved surface temperature reduction with the optimized eddy grooves is significant and represents a considerable enhancement of bearing load capacity. This increase in performance opens new options for the design of bearings and related turbomachinery applications.


Author(s):  
Maurice L. Adams ◽  
Michael A. Laurich

It has recently been shown that high-speed grinding can be applied to the finishing of ceramics with considerable improvements in throughput and quality. This will require new high-speed high-power centerless grinding spindles (7,000 RPM, 50 HP), with high-stiffness of three hundred and fifty million Newtons/meter (2 million lb/in). To meet these requirements a novel inside-out, three-pad, pivoting-pad oil-fed hydrodynamic journal bearing has been devised, built and tested. One of the three pad’s pivot point is supported by a hydraulically-actuated radial-motion loading piston. This provides real-time controllable preload to all three bearing pads, thereby controlling bearing stiffness, providing less-stiff spindle bearings for initial rough grinding and very high stiffness spindle bearings for precision finish grinding. Extensive bearing test data compare favorably with theoretically predicted bearing performance.


Author(s):  
Jason C. Wilkes ◽  
Dara W. Childs

For several years, researchers have presented predictions showing that using a full tilting-pad journal bearing (TPJB) model (retaining all of the pad degrees of freedom) is necessary to accurately perform stability calculations for a shaft operating on TPJBs. This paper will discuss this issue, discuss the importance of pad and pivot flexibility in predicting impedance coefficients for the tilting-pad journal bearing, present measured changes in bearing clearance with operating temperature, and summarize the differences between measured and predicted frequency dependence of dynamic impedance coefficients. The current work presents recent test data for a 100 mm (4 in) five-pad TPJB tested in load on pad (LOP) configuration. Measured results include bearing clearance as a function of operating temperature, pad clearance and radial displacement of the loaded pad (the pad having the static load vector directed through its pivot), and frequency dependent stiffness and damping. Measured hot bearing clearances are approximately 30% smaller than measured cold bearing clearances and are inversely proportional to pad surface temperature; predicting bearing impedances with a rigid pad and pivot model using these reduced clearances results in overpredicted stiffness and damping coefficients that are several times larger than previous comparisons. The effect of employing a full bearing model versus a reduced bearing model (where only journal degrees of freedom are retained) in a stability calculation for a realistic rotor-bearing system is assessed. For the bearing tested, the bearing coefficients reduced at the frequency of the unstable eigenvalue (subsynchronously reduced) predicted a destabilizing cross-coupled stiffness coefficient at the onset of instability within 1% of the full model, while synchronously reduced coefficients for the lightly loaded bearing required 25% more destabilizing cross-coupled stiffness than the full model to cause system instability. The same stability calculation was performed using measured stiffness and damping coefficients at synchronous and subsynchronous frequencies. These predictions showed that both the synchronously measured stiffness and damping and predictions using the full bearing model were more conservative than the model using subsynchronously measured stiffness and damping, an outcome that is completely opposite from conclusions reached by comparing different prediction models. This contrasting outcome results from a predicted increase in damping with increasing excitation frequency at all speeds and loads; however, this increase in damping with increasing excitation frequency was only measured at the most heavily loaded conditions.


2010 ◽  
Vol 133 (1) ◽  
Author(s):  
Zhiyong Yan ◽  
Yi Lu ◽  
Tiesheng Zheng

Considering the freedom of pad tilting and pad translation along preload orientation, an analytical complete model, as well as mathematical method, which contains 2n+2 degrees of freedom, is presented for calculating the dynamical characteristics of tilting-pad journal bearing. Based on the motion relationship of shaft and pad, the local coordinate system, the generalized displacement, and the generalized force vector are chosen. The concise transformation of generalized displacement, generalized force, and its Jacobian matrix between the local and global coordinate systems are built up in matrix form. A fast algorithm using the Newton–Raphson method for calculating the equilibrium position of journal and pads is proposed. The eight reduced stiffness and damping coefficients can be obtained assuming that the journal and all pads are subject to harmonic vibration. Numerical results show that the reduced damping coefficients and the threshold speed can be effectively enhanced by giving suitable pad pivot stiffness and damping simultaneously, and this analytical method can be applied to analyze dynamical behavior of the tilting-pad journal bearing rotor system.


2019 ◽  
Vol 141 (6) ◽  
Author(s):  
Jongin Yang ◽  
Alan Palazzolo

Part II presents a novel approach for predicting dynamic coefficients for a tilting pad journal bearing (TPJB) using computational fluid dynamics (CFD) and finite element method (FEM), including fully coupled elastic deflection, heat transfer, and fluid dynamics. Part I presented a similarly novel, high fidelity approach for TPJB static response prediction which is a prerequisite for the dynamic characteristic determination. The static response establishes the equilibrium operating point values for eccentricity, attitude angle, deflections, temperatures, pressures, etc. The stiffness and damping coefficients are obtained by perturbing the pad and journal motions about this operating point to determine changes in forces and moments. The stiffness and damping coefficients are presented in “synchronously reduced form” as required by American Petroleum Institute (API) vibration standards. Similar to Part I, an advanced three-dimensional thermal—Reynolds equation code validates the CFD code for the special case when flow Between Pad (BP) regions is ignored, and the CFD and Reynolds pad boundary conditions are made identical. The results show excellent agreement for this validation case. Similar to the static response case, the dynamic characteristics from the Reynolds model show large discrepancies compared with the CFD results, depending on the Reynolds mixing coefficient (MC). The discrepancies are a concern given the key role that stiffness and damping coefficients serve instability and response predictions in rotordynamics software. The uncertainty of the MC and its significant influence on static and dynamic response predictions emphasizes a need to utilize the CFD approach for TPJB simulation in critical machines.


Author(s):  
Timothy W. Dimond ◽  
Amir A. Younan ◽  
Paul E. Allaire ◽  
John C. Nicholas

Tilting pad journal bearings (TPJBs) provide radial support for rotors in high-speed machinery. Since the tilting pads cannot support a moment about the pivot, self-excited cross-coupled forces due to fluid-structure interactions are greatly reduced or eliminated. However, the rotation of the tilting pads about the pivots introduces additional degrees of freedom into the system. When the flexibility of the pivot results in pivot stiffness that is comparable to the equivalent stiffness of the oil film, then pad translations as well as pad rotations have to be considered in the overall bearing frequency response. There is significant disagreement in the literature over the nature of the frequency response of TPJBs due to non-synchronous rotor perturbations. In this paper, a bearing model that explicitly considers pad translations and pad rotations is presented. This model is transformed to modal coordinates using state-space analysis to determine the natural frequencies and damping ratios for a four-pad tilting pad bearing. Experimental static and dynamic results were previously reported in the literature for the subject bearing. The bearing characteristics as tested are considered using a thermoelastohydrodynamic (TEHD) model. The subject bearing was reported as having an elliptical bearing bore and varying pad clearances for loaded and unloaded pads during the test. The TEHD analysis assumes a circular bearing bore, so the average bearing clearance was considered. Because of the ellipticity of the bearing bore, each pad has its own effective preload, which was considered in the analysis. The unloaded top pads have a leading edge taper. The loaded bottom pads have finned backs and secondary cooling oil flow. The bearing pad cooling features are considered by modeling equivalent convective coefficients for each pad back. The calculated bearing full stiffness and damping coefficients are also reduced non-synchronously to the eight stiffness and damping coefficients typically used in rotordynamic analyses and are expressed as bearing complex impedances referenced to shaft motion. Results of the modal analysis are compared to a two degree-of-freedom second-order model obtained via a frequency-domain system identification procedure. Theoretical calculations are compared to previously published experimental results for a four-pad tilting pad bearing. Comparisons to the previously published static and dynamic bearing characteristics are considered for model validation. Differences in natural frequencies and damping ratios resulting from the various models are compared, and the implications for rotordynamic analyses are considered.


1991 ◽  
Vol 113 (3) ◽  
pp. 615-619 ◽  
Author(s):  
M. Tanaka

A new method of lubricant feeding is presented for tilting pad journal bearing and its effect on the thermohydrodynamic performance of the bearing is investigated theoretically and experimentally for various operating conditions. The new method can significantly reduce the maximum pad temperature compared with conventional methods, and its effect becomes pronounced with the increase in operating shaft speed. The method is promising for high speed journal pad bearing which is rapidly decreasing a safety margin against seizure due to the dangerously rising maximum pad temperature.


2006 ◽  
Vol 129 (3) ◽  
pp. 865-869 ◽  
Author(s):  
Waldemar Dmochowski

Tilting-pad journal bearings (TPJBs) dominate as rotor supports in high-speed rotating machinery. The paper analyzes frequency effects on the TPJB’s stiffness and damping characteristics based on experimental and theoretical investigations. The experimental investigation has been carried out on a five pad tilting-pad journal bearing of 98mm in diameter. Time domain and multifrequency excitation has been used to evaluate the dynamic coefficients. The calculated results have been obtained from a three-dimensional computer model of TPJB, which accounts for thermal effects, turbulent oil flow, and elastic effects, including that of pad flexibility. The analyzes of the TPJB’s stiffness and damping properties showed that the frequency effects on the bearing dynamic properties depend on the operating conditions and bearing design. It has been concluded that the pad inertia and pivot flexibility are behind the variations of the stiffness and damping properties with frequency of excitation.


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