Interpretation of Experimental and Theoretical Data for Prediction of Mode Shapes of Vibrating Turbocharger Blades

1988 ◽  
Vol 110 (1) ◽  
pp. 53-58 ◽  
Author(s):  
G. M. Chapman ◽  
X. Wang

The blading in large turbochargers is subjected to vibration excitation originating from pulsations in the exhaust gas stream coupled with the blade pass frequencies. The amplitude of vibrations induced are a source of concern to design engineers as they can seriously affect the operation of the turbocharger. This paper discusses theoretical and experimental investigations aimed at identifying the natural frequencies and the associated mode shapes for a single turbocharger blade. Modal Analysis, Electronic Speckle Pattern Interferometry (ESPI), and Finite Element Analysis are all used in an attempt to categorize the modal patterns.

2019 ◽  
Vol 9 (6) ◽  
pp. 1234 ◽  
Author(s):  
Yu-Chih Lin ◽  
Yu-Hsi Huang ◽  
Kwen-Wei Chu

This paper describes the vibration characteristics of a dual-bimorph piezoelectric pumping element under fluid–structure coupling. Unlike the single bimorph used in most previous studies, the proposed device comprises two piezoelectric bimorphs within an acrylic housing. Amplitude-fluctuation electronic speckle pattern interferometry (AF-ESPI) was used to examine the visible displacement fringes in order to elucidate the anti-phase as well as in-phase motions associated with vibration. Analysis was also conducted using impedance analysis and laser Doppler vibrometer (LDV) based on the measurement of point-wise displacement. The experimental results of resonant frequencies and the corresponding mode shapes are in good agreement with those obtained using finite element analysis. The gain of flow rate obtained by the anti-phase motion of the dual-bimorph pumping element is larger than both those obtained by in-phase motion and the single bimorph pumping element. This work greatly enhances our understanding of the vibration characteristics of piezoelectric pumping elements with two bimorphs, and provides a valuable reference for the further development of bionic pump designs.


2013 ◽  
Vol 284-287 ◽  
pp. 1831-1835
Author(s):  
Wei Hsin Gau ◽  
Kun Nan Chen ◽  
Yunn Lin Hwang

In this paper, two experimental techniques, Electronic Speckle Pattern Interferometry and Stroboscopic Interferometry, and two different finite element analysis packages are used to measure or to analyze the frequencies and mode shapes of a micromachined, cross-shaped torsion structure. Four sets of modal data are compared and shown having a significant discrepancy in their frequency values, although their mode shapes are quite consistent. Inconsistency in the frequency results due to erroneous inputs of geometrical and material parameters to the finite element analysis can be salvaged by applying the finite element model updating procedure. Two updating cases show that the optimization sequences converge quickly and significant improvements in frequency prediction are achieved. With the inclusion of the thickness parameter, the second case yields a maximum of under 0.4% in frequency difference, and all parameters attain more reliable updated values.


Author(s):  
Robert X. Wang ◽  
Graham M. Chapman

Abstract This paper reports on the application of Electronic Speckle Pattern Interferometry (ESPI) technique in vibration measurement of turbine blading. Using the time-averaged mode of ESPI, the first six modes of a turbocharger blade with airfoil profile were identified. The effect of the complicated profile of the blade was established by studying simplified model blades. Coupled modes were identified and successfully separated. Experimental results are compared with those obtained using finite element analysis.


2014 ◽  
Vol 6 ◽  
pp. 238928 ◽  
Author(s):  
Hai-wei Luo ◽  
Hui Wang ◽  
Jun Zhang ◽  
Qi Li

Based on the substructure synthesis and modal reduction technique, a computationally efficient elastodynamic model for a fully flexible 3-RPS parallel kinematic machine (PKM) tool is proposed, in which the frequency response function (FRF) at the end of the tool can be obtained at any given position throughout its workspace. In the proposed elastodynamic model, the whole system is divided into a moving platform subsystem and three identical RPS limb subsystems, in which all joint compliances are included. The spherical joint and the revolute joint are treated as lumped virtual springs with equal stiffness; the platform is treated as a rigid body and the RPS limbs are modelled with modal reduction techniques. With the compatibility conditions at interfaces between the limbs and the platform, an analytical system governing differential equation is derived. Based on the derived model, the position-dependent dynamic characteristics such as natural frequencies, mode shapes, and FRFs of the 3-RPS PKM are simulated. The simulation results indicate that the distributions of natural frequencies throughout the workspace are strongly dependant on mechanism's configurations and demonstrate an axial-symmetric tendency. The following finite element analysis and modal tests both validate the analytical results of natural frequencies, mode shapes, and the FRFs.


Author(s):  
J. M. Allen ◽  
L. B. Erickson

A NASTRAN finite element analysis of a free standing gas turbine blade is presented. The analysis entails calculation of the first four natural frequencies, mode shapes, and relative vibratory stresses, as well as deflections and stresses due to centrifugal loading. The stiffening effect of the centrifugal force field was accounted for by using NASTRAN’s differential stiffness option. Natural frequencies measured in a rotating test correlated well with computed results. Areas of maximum vibratory stress (fundamental mode) coincided with the three zones of crack initiation observed in a metallographic examination of a fatigue failure. Airfoil stress distributions were found to be significantly different from that predicted by generalized beam theory, especially near the airfoil-platform junction.


Author(s):  
Ladislav Starek ◽  
Milos Musil ◽  
Daniel J. Inman

Abstract Several incompatibilities exist between analytical models and experimentally obtained data for many systems. In particular finite element analysis (FEA) modeling often produces analytical modal data that does not agree with measured modal data from experimental modal analysis (EMA). These two methods account for the majority of activity in vibration modeling used in industry. The existence of these discrepancies has spanned the discipline of model updating as summarized in the review articles by Inman (1990), Imregun (1991), and Friswell (1995). In this situation the analytical model is characterized by a large number of degrees of freedom (and hence modes), ad hoc damping mechanisms and real eigenvectors (mode shapes). The FEM model produces a mass, damping and stiffness matrix which is numerically solved for modal data consisting of natural frequencies, mode shapes and damping ratios. Common practice is to compare this analytically generated modal data with natural frequencies, mode shapes and damping ratios obtained from EMA. The EMA data is characterized by a small number of modes, incomplete and complex mode shapes and non proportional damping. It is very common in practice for this experimentally obtained modal data to be in minor disagreement with the analytically derived modal data. The point of view taken is that the analytical model is in error and must be refined or corrected based on experimented data. The approach proposed here is to use the results of inverse eigenvalue problems to develop methods for model updating for damped systems. The inverse problem has been addressed by Lancaster and Maroulas (1987), Starek and Inman (1992,1993,1994,1997) and is summarized for undamped systems in the text by Gladwell (1986). There are many sophisticated model updating methods available. The purpose of this paper is to introduce using inverse eigenvalues calculated as a possible approach to solving the model updating problem. The approach is new and as such many of the practical and important issues of noise, incomplete data, etc. are not yet resolved. Hence, the method introduced here is only useful for low order lumped parameter models of the type used for machines rather than structures. In particular, it will be assumed that the entries and geometry of the lumped components is also known.


2019 ◽  
Vol 44 (1) ◽  
pp. 49-59
Author(s):  
Nilesh Chandgude ◽  
Nitin Gadhave ◽  
Ganesh Taware ◽  
Nitin Patil

In this article, three small wind turbine blades of different materials were manufactured. Finite element analysis was carried out using finite element software ANSYS 14.5 on modeled blades of National Advisory Committee for Aeronautics 4412 airfoil profile. From finite element analysis, first, two flap-wise natural frequencies and mode shapes of three different blades are obtained. Experimental vibration analysis of manufactured blades was carried out using fast Fourier transform analyzer to find the first two flap-wise natural frequencies. Finally, the results obtained from the finite element analysis and experimental test of three blades are compared. Based on vibration analysis, we found that the natural frequency of glass fiber reinforced plastic blade reinforced with aluminum sheet metal (small) strips increases compared with the remaining blades. An increase in the natural frequency indicates an increase in the stiffness of blade.


Author(s):  
Marco Ferioli

Interference diagrams can be used to avoid the potential excitation of a particular mode of vibration for centrifugal compressor impellers, thus reducing the risk of fatigue failures. Such diagrams are an excellent tool to combine information on impeller natural frequencies and mode shapes, excitation sources and operating speed of the machine on the same graph. Once the impeller design has been finalized in terms of aerodynamic performance, structural assessments and therefore geometry, Finite Element Analysis can be used to predict its natural frequencies and mode shapes (i.e. nodal diameters). Results can therefore be shown on a chart, together with the operating speed range of the machine. The need to plot on a single diagram this whole set of data arises from the mathematical evidence to consider the frequency of vibration together with the mode shape and the shape of the exciting force, while analyzing resonances. Typical Campbell diagrams are unable to provide this information at a glance. A common source of excitation for the first impeller of centrifugal compressors is the IGV set. Inlet Guide Vanes produce an exciting frequency that is directly proportional to the number of vanes N, where N represents also the shape of the excitation. The interference diagram can therefore be used: • to design and optimize the IGV for a new machine; • to choose between two different designs; • to evaluate the impact of a new IGV for the impeller of an existing compressor. A case study will be introduced, in order to show the application of interference diagrams to avoid potentially dangerous resonances between an IGV set and the first impeller during the re-design phase for a centrifugal compressor already in operation.


1999 ◽  
Vol 121 (4) ◽  
pp. 984-988 ◽  
Author(s):  
Alex Y. Tsay ◽  
Jin-Hui Ouyang ◽  
C.-P. Roger Ku ◽  
I. Y. Shen ◽  
David Kuo

This paper studies natural frequencies and mode shapes of a glide head with a piezoelectric transducer (PZT) through calibrated experiments and a finite element analysis. In the experiments, the PZT transducer served as an actuator exciting the glide head from 100 kHz to 1.3 MHz, and a laser Doppler vibrometer (LDV) measured displacement of the glide head at the inner or outer rail. The natural frequencies were measured through PZT impedance and frequency response functions from PZT to LDV. In the finite element analysis, the glide head was meshed by brick elements. The finite element results show that there are two types of vibration modes: slider modes and PZT modes. Only the slider modes are important to glide head applications. Moreover, natural frequencies predicted from the finite element analysis agree well with the experimental results within 5% of error. Finally, the finite element analysis identifies four critical slider dimensions whose tolerance will significantly vary the natural frequencies: PZT bonding length, wing thickness, slider thickness, and air bearing recess depth.


2013 ◽  
Vol 768-769 ◽  
pp. 79-86 ◽  
Author(s):  
Horst Brünnet ◽  
Dirk Bähre ◽  
Theo J. Rickert ◽  
Dominik Dapprich

The incremental hole-drilling method is a well-known mechanical measurement procedure for the analysis of residual stresses. The newly developed PRISM® technology by Stresstech Group measures stress relaxation optically using electronic speckle pattern interferometry (ESPI). In case of autofrettaged components, the large amount of compressive residual stresses and the radius of the pressurized bores can be challenging for the measurement system. This research discusses the applicability of the measurement principle for autofrettaged cylinders made of steel AISI 4140. The residual stresses are measured after AF and after subsequent boring and reaming. The experimental residual stress depth profiles are compared to numerically acquired results from a finite element analysis (FEA) with the software code ABAQUS. Sample preparation will be considered as the parts have to be sectioned in half in order to access the measurement position. Following this, the influence of the boring and reaming operation on the final residual stress distribution as well as the accuracy of the presented measurement setup will be discussed. Finally, the usability of the FEA method in early design stages is discussed in order to predict the final residual stress distribution after AF and a following post-machining operation.


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