Stiffening Effects of Tubes in Heat Exchanger Tubesheet

1984 ◽  
Vol 106 (3) ◽  
pp. 237-246 ◽  
Author(s):  
T. Terakawa ◽  
A. Imai ◽  
K. Yagi ◽  
Y. Fukada ◽  
K. Okada

Strain-measuring tests were performed with strain gages on rectangular coupons taken from perforated plate with triangular pitch under both uniaxial tensile loads and pure bending loads. The effective Young’s modulus obtained from the tests have strong correlation with the values recommended by the ASME Code. Next, to evaluate the stiffening effects of tubes, similar strain-gage tests were performed for different types of perforated coupons. One type had the tubes strength welded into the penetration holes of the test coupons. Another type had the tubes both expanded and strength welded into the test coupons. Stiffening effects of tubes are clearly obtained from these tests. Judging from the effective Young’s modulus of triangular pitch obtained by the testing, the recommended minimum credit given to the tube wall is 50 percent under elastic load condition. In addition, for experimental tests on an actual large-sized shell-and-tube heat exchanger under hydraulic test condition, good correlation was obtained between calculated and measured stress when full credit was taken for the tube wall in the calculation.

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3127
Author(s):  
Feng Dai ◽  
Dandan Zhao ◽  
Lin Zhang

The effect of vacancy defects on the structure and mechanical properties of semiconductor silicon materials is of great significance to the development of novel microelectronic materials and the processes of semiconductor sensors. In this paper, molecular dynamics is used to simulate the atomic packing structure, local stress evolution and mechanical properties of a perfect lattice and silicon crystal with a single vacancy defect on heating. In addition, their influences on the change in Young’s modulus are also analyzed. The atomic simulations show that in the lower temperature range, the existence of vacancy defects reduces the Young’s modulus of the silicon lattice. With the increase in temperature, the local stress distribution of the atoms in the lattice changes due to the migration of the vacancy. At high temperatures, the Young’s modulus of the silicon lattice changes in anisotropic patterns. For the lattice with the vacancy, when the temperature is higher than 1500 K, the number and degree of distortion in the lattice increase significantly, the obvious single vacancy and its adjacent atoms contracting inward structure disappears and the defects in the lattice present complex patterns. By applying uniaxial tensile force, it can be found that the temperature has a significant effect on the elasticity–plasticity behaviors of the Si lattice with the vacancy.


2011 ◽  
Vol 146 ◽  
pp. 12-26 ◽  
Author(s):  
A. Gherissi ◽  
R.Ben Cheikh ◽  
E. Dévaux ◽  
Fethi Abbassi

In this study, we present the manufacturing process of two new composites materials in the form of long fibers of polylactic-acid (PLA) or polypropylene (PP), reinforced by cellulose whiskers micro-fibers loads. In order to evaluate the mechanical properties of these advanced materials, a several uniaxial tensile tests were carried out. The PP and the PLA have initially been spinning without the addition of cellulose whiskers micro-fibers. In order to study the effects of cellulose whiskers micro-fibers reinforcements in the Mechanical behavior of the PLA and PP filaments, we determinate the proprieties of these advanced material from the tensile results. For the PP composite filaments material case, the whiskers reinforcement increases Young's modulus and failure resistance, but it reduces the limit strength failure. For the PLA composites the addition of 1% wt of cellulose whiskers from the total volume fraction of the material, increase the Young’s modulus more than 50% and a decrease of the failure resistance and the limit strength of composite. The obtained composites fibers are very rigid and brittle. What follows, that the addition of cellulose whiskers micro fibers in PP matrix, provides mechanical properties more convenient compared to the PLA matrix.


Materials ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 3911 ◽  
Author(s):  
Anasiewicz ◽  
Kuczmaszewski

The paper presents the results of nanoindentation testing, carried out along the thickness of the adhesive joint joining sheets of aluminum alloy. The purpose of the tests was to determine changes in the Young’s modulus in the joint resulting from the active impact of the joined aluminum alloy sheets on the adhesive during curing of the adhesive bond. Structural changes that take place during curing of the joint, especially in the boundary zone, can have a significant impact on the adhesive properties and consequently, on the adhesive joint strength. The Young’s modulus of the adhesive (Ek) in the joint assumes variable values as the distance from the connections changes. This phenomenon is called the apparent Young’s modulus. The problem is to define the size of the boundary zone in which the value of Ek significantly differs from the value in the so-called core. Based on the obtained results of experimental tests, a numerical model was built taking into account the observed differences in the properties of the joint material. The stress distribution in the adhesive joint, single-lap connection with the three-zone adhesive joint, was analyzed in comparison to the classical numerical model in which adhesive in the adhesive joint is treated as isotropic in terms of rigidity.


2016 ◽  
Vol 842 ◽  
pp. 178-185 ◽  
Author(s):  
Maria Fransisca Soetanto ◽  
Rachmad Imbang Tritjahjono

This paper consists of the design and analysis of the strength of material composite of the fuselage of a Belly-Landing Mini Unmanned Aerial Vehicle (UAV). A belly landing UAV occurs when an UAV lands without its landing gear and uses its underside, or belly, as its primary landing device. Belly landings carry the risk that the UAV may flip over, disintegrate, or catch fire if it lands too fast or too hard [1], so the more important designs parameters for materials used are the specific strength and specific stiffness. Specific strength is defined as the ultimate tensile strength divided by material density, and specific stiffness is defined as Young’s modulus of the material divided by density [Franklin, 2010]. The aim of this Belly Landing Mini UAV is for used in situations where manned flight is considered too risky or difficult and no runway for take-off or landing, such as fire fighting surveillance, while the term 'mini’ means the design of this UAV has a launch mass greater than 100 grams but less than 100 kilograms [2], the objective of this project is the development and design of materials fuselage of a mini UAV with two layer sandwich structures made from composite materials and epoxy resin. For that purposes, 3 variations of the composite materials tensile test specimens have been manufactured in accordance with ASTM D3039 standard and tested its strength. The results showed that the fibre glass and fibre carbon composite with resin epoxy has the maximum tensile strength and Young’s modulus, so that the fabrication and manufacturing of the fuselage component is made by using that material composite. The Von Mises stress is used to predict yielding of materials under any loading condition from results of simple uniaxial tensile tests by using software Autodesk Inventor 2012. The results show that the design is safe caused the strength of material is greater than the maximum value of Von Mises stress induced in the material. The results of flight tests show that this small UAV has successfully manoeuvred to fly, such as take off, some acrobatics when cruising and landing smoothly, which means that the calculation and analysis of structure and material used on the fuselage of the Mini UAV was able to be validated.


Author(s):  
Tatsuya Fujii ◽  
Takahiro Namazu ◽  
Koichi Sudoh ◽  
Shouichi Sakakihara ◽  
Shozo Inoue

In this paper, the effect of surface damage induced by focused ion beam (FIB) fabrication on the mechanical properties of silicon (Si) nanowires (NWs) was investigated. Uniaxial tensile testing of the NWs was performed using a reusable on-chip tensile test device with 1000 pairs of comb structures working as an electrostatic force actuator, a capacitive displacement sensor, and a force sensor. Si NWs were made from silicon-on-nothing (SON) membranes that were produced by deep reactive ion etching hole fabrication and ultrahigh vacuum annealing. Micro probe manipulation and film deposition functions in a FIB system were used to bond SON membranes to the device's sample stage and then to directly fabricate Si NWs on the device. All the NWs showed brittle fracture in ambient air. The Young's modulus of 57 nm-wide NW was 107.4 GPa, which was increased to 144.2 GPa with increasing the width to 221 nm. The fracture strength ranged from 3.9 GPa to 7.3 GPa. By assuming the thickness of FIB-induced damage layer, the Young's modulus of the layer was estimated to be 96.2 GPa, which was in good agreement with the literature value for amorphous Si.


2020 ◽  
Vol 32 (2) ◽  
pp. 382-389
Author(s):  
Masato Suzuki ◽  
◽  
Fuuta Motooka ◽  
Tomokazu Takahashi ◽  
Seiji Aoyagi

Herein, using the micromachining technology, we propose a microneedle delivery mechanism that is similar to the lead delivery mechanism for a mechanical pencil. This mechanism involves three parts: a needle grasping part, a needle advancing part, and a needle retainer. This mechanism advances the needle by repeating the following steps: 1) fix the needle in the grasping part; 2) simultaneously advance the grasping part and the needle using the advancing part; 3) release the needle from the grasping part; 4) retreat the grasping and the advancing parts to their initial positions. This operation advances the needle very slowly, thereby allowing the needle to puncture the skin without buckling, even if the needle has a narrow diameter. Each component of the puncture device was cut from a plastic plate using a femtosecond laser. We evaluated the performance of the device for a stainless steel needle of φ100 μm, and were successful in delivering the needle at approximately 100 μm/cycle under a no-load condition. We also succeeded in puncturing the same needle into a hydrogel (Young’s modulus of ∼0.08 MPa) using this device.


2021 ◽  
Vol 11 (1) ◽  
pp. 55-64
Author(s):  
Pardis Ghahramani ◽  
Kamran Behdinan ◽  
Rasool Moradi-Dastjerdi ◽  
Hani E. Naguib

Abstract In this article, Young’s modulus of a flexible piezoresistive nanocomposite made of a certain amount of multiwalled carbon nanotube (MWCNT) contents dispersed in polydimethylsiloxane (PDMS) has been investigated using theoretical and experimental approaches. The PDMS/MWCNT nanocomposites with the governing factor of MWCNT weight fraction (e.g., 0.1, 0.25, and 0.5 wt%) were synthesized by the solution casting fabrication method. The nanocomposite samples were subjected to a standard compression test to measure their elastic modulus using Instron Universal testing machine under force control displacement mode. Due to the costs and limitations of experimental tests, theoretical predictions on the elasticity modulus of such flexible nanocomposites have also been performed using Eshelby–Mori–Tanaka (EMT) and Halpin–Tsai (HT) approaches. The theoretical results showed that HT’s approach at lower MWCNT contents and EMT’s approach at higher MWCNT contents have a better agreement to experimental results in predicting the elastic modulus of PDMS/MWCNT nanocomposites. The experimental results indicated that the inclusion of MWCNT in the PDMS matrix resulted in a noticeable improvement in Young’s modulus of PDMS/MWCNT nanocomposite at small values of MWCNT contents (up to w f = 0.25%); however, exceeding this nanofiller content did not elevate Young’s modulus due to the emergence of MWCNT agglomerations in the nanocomposite structure.


2017 ◽  
Vol 9 (4) ◽  
pp. 451-461
Author(s):  
Artur Rubcov ◽  
Sabina Paulauskaitė ◽  
Violeta Misevičiūtė

The paper provides the results of experimental and theoretical test of a wavy fin and tube heat exchanger used to cool air in a ventilation system when the wavy fin of the heat exchanger is dry and wet. The experimental tests, performed in the range of 1000<Re<4500 of the Reynolds number applying LMTD-LMED methodology, determined the dependency of the heat transfer coefficient on the supplied air flow rate with the varying geometry of the heat exchanger (the number of tube rows, the distance between fins, the thickness of the fin and the diameter of the tube). The experimental tests were performed on 9 heat exchangers in heating and 6 heat exchangers in cooling mode. After processing the results of the experimental tests, empirical equation defining the characteristics of the heat transfer coefficient of all heat exchangers were derived. The maximum heat transfer coefficient deviation is 11.6 percent. The correction factor of the wet fin (Lewis number) depending on the number of Reynolds, which ranges from 0.75 to 1.1 also is determined. Maximum capacity deviation equals 3.7 percent. The obtained equations can only be applied to a certain group of heat exchangers (with the same shape of fins or the distance between the tubes). The results of the experimental test and simulation with ANSYS program are compared and the heat transfer coefficients vary from 6.5 to 11.4 percent.


Nano Futures ◽  
2021 ◽  
Author(s):  
Bowen Zheng ◽  
Zeyu Zheng ◽  
Grace Gu

Abstract Graphene aerogels, a special class of 3D graphene assemblies, are well known for their exceptional combination of high strength, lightweightness, and high porosity. However, due to microstructural randomness, the mechanical properties of graphene aerogels are also highly stochastic, an issue that has been observed but insufficiently addressed. In this work, we develop Gaussian process metamodels to not only predict important mechanical properties of graphene aerogels but also quantify their uncertainties. Using the molecular dynamics simulation technique, graphene aerogels are assembled from randomly distributed graphene flakes and spherical inclusions, and are subsequently subject to a quasi-static uniaxial tensile load to deduce mechanical properties. Results show that given the same density, mechanical properties such as the Young’s modulus and the ultimate tensile strength can vary substantially. Treating density, Young’s modulus, and ultimate tensile strength as functions of the inclusion size, and using the simulated graphene aerogel results as training data, we build Gaussian process metamodels that can efficiently predict the properties of unseen graphene aerogels. In addition, statistically valid confidence intervals centered around the predictions are established. This metamodel approach is particularly beneficial when the data acquisition requires expensive experiments or computation, which is the case for graphene aerogel simulations. The present research quantifies the uncertain mechanical properties of graphene aerogels, which may shed light on the statistical analysis of novel nanomaterials of a broad variety.


Author(s):  
Tatsuya Fujii ◽  
Koichi Sudoh ◽  
Shozo Inoue ◽  
Takahiro Namazu

This paper describes the effects of specimen size, focused ion beam (FIB) induced damage, and annealing on the mechanical properties of sub-100nm-sized silicon (Si) nanowires (NWs) that were evaluated by means of uniaxial tensile testing. Si NWs were made from silicon-on-nothing membranes that were produced by deep reactive ion etching trench fabrication and ultra-high vacuum (UHV) annealing. FIB system’s probe manipulation and film deposition functions were used to fabricate Si NWs and to directly bond them onto the sample stage of a tensile test device. The mean Young’s modulus and the mean strength of FIB-damaged NWs were 131.0 GPa and 5.6 GPa, respectively. After 700°C and 1000°C annealing in UHV, the mean Young’s modulus was increased to 168.1 GPa and 169.4 GPa, respectively, due to recrystallization by annealing. However, the mean strength was decreased to 4.1 GPa and 4.0 GPa, respectively. These experimental facts imply that the crystallinity of NWs improved, but the morphology was degraded. The surface degradation was probably related to gallium ion implantation into NWs surface during FIB fabrication.


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