The Effect of Free-Stream Turbulence on Gas Turbine Blade Heat Transfer

1989 ◽  
Vol 111 (4) ◽  
pp. 497-501 ◽  
Author(s):  
V. Krishnamoorthy ◽  
S. P. Sukhatme

This paper describes the results of systematic investigations undertaken to study the effect of free-stream turbulence on the heat transfer coefficient distribution around gas turbine rotor blades and nozzle guide vanes. The heat transfer coefficient distribution around the blade surface was obtained under a uniform heat flux boundary condition. Experiments were conducted in the Reynolds number range 2.0–8.1 × 105 (exit Mach number range 0.182 to 0.600) with the free-stream turbulence level in the range 1.0–21.3 percent. A new type of active turbulence generator was used for generating high turbulence levels. Correlations were obtained for the effect of free-stream turbulence on the local heat transfer coefficient in the laminar, transitional, and turbulent boundary layer regions.

Author(s):  
Dong Hyeon Kim ◽  
Joon Sik Lee ◽  
Charn-Jung Kim ◽  
Daesung Lee

Fluid flow and heat transfer in a turbine blade row were investigated numerically using the two-dimensional, steady-state Navier-Stokes equations and the energy equation with dissipation. The finite-volume integration approach was employed to discretize the fully elliptic governing equations. A non-staggered grid system in the boundary-fitted coordinates was used and the compressible version of the SIMPLE was employed to solve extra equations. An ‘O-C-H’ type grid system was applied owing to its advantages of easily treating the blunt trailing edge and of producing less skewness in the boundary layer region. For an accurate prediction of the heat transfer coefficient at the turbine blade, the first numerical node from the wall was placed at y+∼3 so that it was embedded inside the viscous sublayer. The influence of the turbulence was analyzed with a new free-stream turbulence model which accounts for the free-stream turbulence and flow acceleration. Also the laminar-turbulent transition model was improved. Computations were performed for the low solidity Allison C3X turbine cascade. Present results showed good agreement with available experimental data in terms of the surface pressure and the heat transfer coefficient. Especially much improved distribution of the heat transfer coefficient was obtained in the vicinity of the leading and trailing edges. For practical purposes, the aerodynamic performance and the behavior of the heat transfer coefficient were analyzed by varying the inflow angle.


Author(s):  
Vinod U. Kakade ◽  
Steven J. Thorpe ◽  
Miklós Gerendás

The thermal management of aero gas turbine engine combustion systems commonly employs effusion-cooling in combination with various cold-side convective cooling schemes. The combustor liner incorporates many small holes which are usually set in staggered arrays and at a shallow angle to the cooled surface; relatively cold compressor delivery air is then allowed to flow through these holes to provide the full-coverage film-cooling effect. The efficient design of such systems requires robust correlations of film-cooling effectiveness and heat transfer coefficient at a range of aero-thermal conditions, and the use of appropriately validated computational models. However, the flow conditions within a combustor are characterised by particularly high turbulence levels and relatively large length scales. The experimental evidence for performance of effusion-cooling under such flow conditions is currently sparse. The work reported here is aimed at quantifying typical effusion-cooling performance at a range of combustor relevant free-stream conditions (high turbulence), and also to assess the importance of modeling the coolant to free-stream density ratio. Details of a new laboratory wind-tunnel facility for the investigation of film-cooling at high turbulence levels are reported. For a typical combustor effusion geometry that uses cylindrical holes, spatially resolved measurements of adiabatic effectiveness, heat transfer coefficient and net heat flux reduction are presented for a range of blowing ratios (0.48 to 2), free-stream turbulence conditions (4 and 22%) and density ratios (0.97 and 1.47). The measurements reveal that elevated free-stream turbulence impacts on both the adiabatic effectiveness and heat transfer coefficient, although this is dependent upon the blowing ratio being employed and particularly the extent to which the coolant jets detach from the surface. At low blowing ratios the presence of high turbulence levels causes increased lateral spreading of the coolant adjacent to the injection points, but more rapid degradation in the downstream direction. At high blowing ratios, high turbulence levels cause a modest increase in effectiveness due to turbulent transport of the detached coolant fluid. Additionally, the augmentation of heat transfer coefficient caused by the coolant injection is seen to be increased at high free-stream turbulence levels.


Author(s):  
Gm S. Azad ◽  
Je-Chin Han ◽  
Robert J. Boyle

Experimental investigations are performed to measure the detailed heat transfer coefficient and static pressure distributions on the squealer tip of a gas turbine blade in a five-bladed stationary linear cascade. The blade is a 2-dimensional model of a modern first stage gas turbine rotor blade with a blade tip profile of a GE-E3 aircraft gas turbine engine rotor blade. A squealer (recessed) tip with a 3.77% recess is considered here. The data on the squealer tip are also compared with a flat tip case. All measurements are made at three different tip gap clearances of about 1%, 1.5%, and 2.5% of the blade span. Two different turbulence intensities of 6.1% and 9.7% at the cascade inlet are also considered for heat transfer measurements. Static pressure measurements are made in the mid-span and near-tip regions, as well as on the shroud surface opposite to the blade tip surface. The flow condition in the test cascade corresponds to an overall pressure ratio of 1.32 and an exit Reynolds number based on the axial chord of 1.1×106. A transient liquid crystal technique is used to measure the heat transfer coefficients. Results show that the heat transfer coefficient on the cavity surface and rim increases with an increase in tip clearance. The heat transfer coefficient on the rim is higher than the cavity surface. The cavity surface has a higher heat transfer coefficient near the leading edge region than the trailing edge region. The heat transfer coefficient on the pressure side rim and trailing edge region is higher at a higher turbulence intensity level of 9.7% over 6.1% case. However, no significant difference in local heat transfer coefficient is observed inside the cavity and the suction side rim for the two turbulence intensities. The squealer tip blade provides a lower overall heat transfer coefficient when compared to the flat tip blade.


Author(s):  
Zhenfeng Wang ◽  
Peigang Yan ◽  
Hongfei Tang ◽  
Hongyan Huang ◽  
Wanjin Han

The different turbulence models are adopted to simulate NASA-MarkII high pressure air-cooled gas turbine. The experimental work condition is Run 5411. The paper researches that the effect of different turbulence models for the flow and heat transfer characteristics of turbine. The turbulence models include: the laminar turbulence model, high Reynolds number k-ε turbulence model, low Reynolds number turbulence model (k-ω standard format, k-ω-SST and k-ω-SST-γ-θ) and B-L algebra turbulence model which is adopted by the compiled code. The results show that the different turbulence models can give good flow characteristics results of turbine, but the heat transfer characteristics results are different. Comparing to the experimental results, k-ω-SST-θ-γ turbulence model results are more accurate and can simulate accurately the flow and heat transfer characteristics of turbine with transition flow characteristics. But k-ω-SST-γ-θ turbulence model overestimates the turbulence kinetic energy of blade local region and makes the heat transfer coefficient higher. It causes that local region temperature is higher. The results of B-L algebra turbulence model show that the results of B-L model are accurate besides it has 4% temperature error in the transition region. As to the other turbulence models, the results show that all turbulence models can simulate the temperature distribution on the blade pressure surface except the laminar turbulence model underestimates the heat transfer coefficient of turbulence flow region. On the blade suction surface with transition flow characteristics, high Reynolds number k-ε turbulence model overestimates the heat transfer coefficient and causes the blade surface temperature is high about 90K than the experimental result. Low Reynolds number k-ω standard format and k-ω-SST turbulence models also overestimate the blade surface temperature value. So it can draw a conclusion that the unreasonable choice of turbulence models can cause biggish errors for conjugate heat transfer problem of turbine. The combination of k-ω-SST-γ-θ model and B-L algebra model can get more accurate turbine thermal environment results. In addition, in order to obtain the affect of different turbulence models for gas turbine conjugate heat transfer problem. The different turbulence models are adopted to simulate the different computation mesh domains (First case and Second case). As to each cooling passages, the first case gives the wall heat transfer coefficient of each cooling passages and the second case considers the conjugate heat transfer course between the cooling passages and blade. It can draw a conclusion that the application of heat transfer coefficient on the wall of each cooling passages avoids the accumulative error. So, for the turbine vane geometry models with complex cooling passages or holes, the choice of turbulence models and the analysis of different mesh domains are important. At last, different turbulence characteristic boundary conditions of turbine inner-cooling passages are given and K-ω-SST-γ-θ turbulence model is adopted in order to obtain the effect of turbulence characteristic boundary conditions for the conjugate heat transfer computation results. The results show that the turbulence characteristic boundary conditions of turbine inner-cooling passages have a great effect on the conjugate heat transfer results of high pressure gas turbine.


Author(s):  
Alain J. Kassab ◽  
Eduardo A. Divo ◽  
Minking K. Chyu ◽  
Frank J. Cunha

The purpose of the inverse problem considered in this study is to resolve heat transfer coefficient distributions by solving a steady-state inverse problem. Temperature measurements at interior locations supply the additional information that renders the inverse problem solvable. A regularized quadratic functional is defined to measure the deviation of computed temperatures from the values under current estimates of the heat transfer coefficient distribution at the surface exposed to convective heat transfer. The inverse problem is solved by minimizing this functional using a parallelized genetic algorithm (PGA) as the minimization algorithm and a two-dimensional multi-region boundary element method (BEM) heat conduction code as the field variable solver. Results are presented for a regular rectangular geometry and an irregular geometry representative of a blade trailing edge and demonstrate the success of the approach in retrieving accurate heat transfer coefficient distributions.


Author(s):  
Donald L. Schmidt ◽  
David G. Bogard

A flat plate test section was used to study how high free-stream turbulence with large turbulence length scales, representative of the turbine environment, affect the film cooling adiabatic effectiveness and heat transfer coefficient for a round hole film cooling geometry. This study also examined cooling performance with combined high free-stream turbulence and a rough surface which simulated the roughness representative of an in-service turbine. The injection was from a single row of film cooling holes with injection angle of 30°. The density ratio of the injectant to the mainstream was 2.0 for the adiabatic effectiveness tests, and 1.0 for the heat transfer coefficient tests. Streamwise and lateral distributions of adiabatic effectiveness and heat transfer coefficients were obtained at locations from 2 to 90 hole diameters downstream. At small to moderate momentum flux ratios, which would normally be considered optimum blowing conditions, high free-stream turbulence dramatically decreased adiabatic effectiveness. However, at large momentum flux ratios, conditions for which the film cooling jet would normally be detached, high free-stream turbulence caused an increase in adiabatic effectiveness. The combination of high free-stream turbulence with surface roughness resulted in an increase in adiabatic effectiveness relative to the smooth wall with high free-stream turbulence. Heat transfer rates were relatively unaffected by a film cooling injection. The key result from this study was a substantial increase in the momentum flux ratios for maximum film cooling performance which occurred for high free-stream turbulence and surface roughness conditions which are more representative of actual turbine conditions.


2020 ◽  
Vol 307 ◽  
pp. 01038
Author(s):  
Mohammed Zohud ◽  
Ahmed Ouadha ◽  
Redouane Benzeguir

The present paper aims to numerically investigate the flow, heat transfer and entropy generation of some hydrocarbon based nanorefrigerants flowing in a circular tube subject to constant heat flux boundary condition. Numerical tests have been performed for 4 types of nanoparticles, namely Al2O3, CuO, SiO2, and ZnO with a diameter equal to 30 nm and a volume concentration of φ = 5%. These nanoparticles are dispersed in some hydrocarbon-based refrigerants, namely tetrafluoroethane (R134a), propane (R290), butane (R600), isobutane (R600a) and propylene (R1270). Computations have been performed for Reynolds number ranging from 600 to 2200. The numerical results in terms of the average heat transfer coefficient of pure refrigerants have been compared to values obtained using correlations from the literature. The results show that the increase of the Reynolds number increases the heat transfer coefficient and decreases the total entropy generation.


2013 ◽  
Vol 17 (5) ◽  
pp. 1337-1342 ◽  
Author(s):  
Shu Zheng ◽  
Zixue Luo ◽  
Huaichun Zhou

In this paper, a distributed parameter model for the evaporation system of a supercritical spiral water wall boiler is developed based on a 3-D temperature field. The mathematical method is formulated for predicting the heat flux and the metal-surface temperature. The results show that the influence of the heat flux distribution is more obvious than that of the heat transfer coefficient distribution in the spiral water wall tube, and the peak of the heat transfer coefficient decreases with an increment of supercritical pressure. This distributed parameter model can be used for a 600 MW supercritical-pressure power plant.


Author(s):  
Bolaji O Olayiwola ◽  
Peter Walzel

An experimental investigation of the combined influence of flow pulsation and modified duct surface on cross-flow transport and convective heat transfer intensification in laminar flow was carried out. The experiments were performed with a fluid with a kinematic viscosity of 1.8x10-6 m2/s and Prandtl number of Pr = 15. The active length L of the channel is 900 mm and lateral extension is W = 90 mm. Pulsation amplitude (A range of 0.28 mm – 0.53 mm) was used together with pulsation frequency (range of 16 Hz ? f ? 54 Hz). A steady flow Reynolds number range of 100 < Re < 600 was studied. All the geometric parameters of the device such as the relative fin spacing and relative fin thickness were constant. The results of the flow visualization showed recirculation eddies formation when flow pulsation and fins are combined. This enhances the mixing of the fluid within the channel. The intensification of the heat transfer coefficient due to pulsation and use of fins becomes more significant with increasing pulsation amplitude. The combined influence of flow pulsation and modified surface geometry on the heat transfer coefficient was found to be significant at moderately low but non-zero net flow rates or Peclet number Pe. Maximum heat transfer intensification of 2.4 was obtained. In general, no significant heat transfer was obtained at very low and very high flow rates.


1997 ◽  
Vol 119 (2) ◽  
pp. 343-351 ◽  
Author(s):  
V. K. Garg ◽  
R. E. Gaugler

An existing three-dimensional Navier–Stokes code (Arnone et al., 1991), modified to include film cooling considerations (Garg and Gaugler, 1994), has been used to study the effect of coolant velocity and temperature distribution at the hole exit on the heat transfer coefficient on three film-cooled turbine blades, namely, the C3X vane, the VKI rotor, and the ACE rotor. Results are also compared with the experimental data for all the blades. Moreover, Mayle’s transition criterion (1991), Forest’s model for augmentation of leading edge heat transfer due to free-stream turbulence (1977), and Crawford’s model for augmentation of eddy viscosity due to film cooling (Crawford et al., 1980) are used. Use of Mayle’s and Forest’s models is relevant only for the ACE rotor due to the absence of showerhead cooling on this rotor. It is found that, in some cases, the effect of distribution of coolant velocity and temperature at the hole exit can be as much as 60 percent on the heat transfer coefficient at the blade suction surface, and 50 percent at the pressure surface. Also, different effects are observed on the pressure and suction surface depending upon the blade as well as upon the hole shape, conical or cylindrical.


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