Inducer Stall in a Centrifugal Compressor With Inlet Distortion

1987 ◽  
Vol 109 (1) ◽  
pp. 27-35 ◽  
Author(s):  
I. Ariga ◽  
S. Masuda ◽  
A. Ookita
Keyword(s):  
Flow Rate ◽  
Centrifugal Compressor ◽  
Stability Margin ◽  
Rotating Stall ◽  
Characteristic Parameters ◽  
Inlet Distortion ◽  
Rate Region ◽  
Compressor Performance ◽  
The Stability ◽  
Lower Flow Rate

The effects of inlet distortion on the inducer stall in a centrifugal compressor are investigated. Cases of both radial and circumferential distortion are investigated. It is shown that the rotating stall onset is amplified by radial distortions, and restrained by circumferential distortions. These results are compared with calculations based on the small disturbance theory. The authors find that the stall onset is governed by the characteristic parameters related to the lower flow rate region for radial distortions, but affected by those of the higher flow rate region for circumferential distortion. It is shown that the process of stall is different for each distortion pattern. Existence of inlet distortion reduces compressor performance characteristics and strongly influences the stability margin.

Roles of vanes in diffuser on stability of centrifugal compressor

2019 ◽  
Vol 233 (14) ◽  
pp. 5380-5392
Author(s):  
Wangzhi Zou ◽  
Xiao He ◽  
Wenchao Zhang ◽  
Zitian Niu ◽  
Xinqian Zheng
Keyword(s):  
High Pressure ◽  
Centrifugal Compressor ◽  
Dynamic Pressure ◽  
Pressure Ratio ◽  
Pressure Rise ◽  
Rotating Stall ◽  
Centrifugal Compressors ◽  
Compression System ◽  
The Stability ◽  
Rotating Instability

The stability considerations of centrifugal compressors become increasingly severe with the high pressure ratios, especially in aero-engines. Diffuser is the major subcomponent of centrifugal compressor, and its performance greatly influences the stability of compressor. This paper experimentally investigates the roles of vanes in diffuser on component instability and compression system instability. High pressure ratio centrifugal compressors with and without vanes in diffuser are tested and analyzed. Rig tests are carried out to obtain the compressor performance map. Dynamic pressure measurements and relevant Fourier analysis are performed to identify complex instability phenomena in the time domain and frequency domain, including rotating instability, stall, and surge. For component instability, vanes in diffuser are capable of suppressing the emergence of rotating stall in the diffuser at full speeds, but barely affect the characteristics of rotating instability in the impeller at low and middle speeds. For compression system instability, it is shown that the use of vanes in diffuser can effectively postpone the occurrence of compression system surge at full speeds. According to the experimental results and the one-dimensional flow theory, vanes in diffuser turn the diffuser pressure rise slope more negative and thus improve the stability of compressor stage, which means lower surge mass flow rate.

Experimental Investigation of Surge Phenomena in a Transonic Centrifugal Compressor With Inlet Distortion

2020 ◽  
Author(s):  
Sasuga Ito ◽  
Masato Furukawa ◽  
Satoshi Gunjishima ◽  
Takafumi Ota ◽  
Kazuhito Konishi ◽  
...  
Keyword(s):  
Flow Rate ◽  
Centrifugal Compressor ◽  
Flow Instability ◽  
Pressure Sensors ◽  
Low Flow ◽  
Inlet Distortion ◽  
Transonic Centrifugal Compressor ◽  
Response Pressure ◽  
Surge Phenomena ◽  
Low Flow Rate

Abstract Inlet distortion has influence on the aerodynamic performance of turbomachinery such as compressors, turbines and fans. On turbochargers, bent pipes are installed around the compressor due to the spatial limitations in the engine room of the vehicle. As the result, the compressor is operated with the distorted inflow. In the low flow rate operation, the distorted inflow also affects the flow instability like stall and surge. Especially, the operation range on the low flow rate side is defined based on the flow rate where surge occurs, so it is important to investigate the effect of the distorted inflow on surge. In this study, the effect of the inlet distortion to surge phenomena has been investigated by the experiments with a transonic centrifugal compressor. A bent pipe has been installed at the upstream of the compressor to generate a distorted flow. Experiments have been also conducted under the condition that a straight pipe was installed upstream of the compressor, and unsteady measurements with high response pressure sensors and an I-type hot wire probe have been carried out to each experiments. In addition, Fast Fourier transform (FFT) and Wavelet transform have been applied to the unsteady measurement results obtained from each experiment.

Control of Self-Excited Oscillations in Centrifugal Blowers

2007 ◽  
Author(s):  
Saad A. Ahmed
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Critical Mass ◽  
Industrial Applications ◽  
Rotating Stall ◽  
Operating Conditions ◽  
Flow Coefficient ◽  
Flow Area ◽  
The Stability

Centrifugal compressors or blowers are widely used in many industrial applications. However, the operation of such systems is limited at low-mass flow rates by self-excited flow instabilities which could result in rotating stall or surge of the compressor. These instabilities will limit the flow range in which the compressor or the blower can operate, and will also lower their performance and efficiency. Experimental techniques were used to investigate a model of radial vaneless diffuser at stall and stall-free operating conditions. The speed of the impeller was kept constant, while the mass flow rate was reduced gradually to study the steady and unsteady operating conditions of the compressor. Additional experiments were made to investigate the effects of reducing the exit flow area on the inception of stall. The results indicate that the instability in the diffuser was successfully delayed to a lower flow coefficient when throttle rings were attached to either one or both of the diffuser walls (i.e., to reduce the diffuser exit flow area). The results also showed that an increase of the blockage ratio improves the stability of the system (i.e., the critical mass flow rate could be reduced to 50% of its value without blockage). The results indicate that the throttle rings could be an effective method to control stall in radial diffusers.

Centrifugal Compressor Performance Prediction Using Gaussian Process Regression and Artificial Neural Networks

2019 ◽  
Author(s):  
Pau Cutrina Vilalta ◽  
Hui Wan ◽  
Soumya S. Patnaik
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Centrifugal Compressor ◽  
Rotational Speed ◽  
Data Augmentation ◽  
Pressure Ratio ◽  
Gaussian Process Regression ◽  
Compressor Performance ◽  
Artificial Neural

Abstract In this paper, we use various regression models and Artificial Neural Network (ANN) to predict the centrifugal compressor performance map. Particularly, we study the accuracy and efficiency of Gaussian Process Regression (GPR) and Artificial Neural Networks in modelling the pressure ratio, given the mass flow rate and rotational speed of a centrifugal compressor. Preliminary results show that both GPR and ANN can predict the compressor performance map well, for both interpolation and extrapolation. We also study the data augmentation and data minimzation effects using the GPR. Due to the inherent pressure ratio data distribution in mass-flow-rate and rotational-speed space, data augmentation in the rotational speed is more effective to improve the ANN performance than the mass flow rate data augmentation.

Investigation of Self-Recycling-Casing-Treatment (SRCT) Influence on Stability of High Pressure Ratio Centrifugal Compressor With a Volute

2011 ◽  
Author(s):  
Mingyang Yang ◽  
Ricardo Martinez-Botas ◽  
Yangjun Zhang ◽  
Xinqian Zheng ◽  
Takahiro Bamba ◽  
...  
Keyword(s):  
High Pressure ◽  
Numerical Method ◽  
Flow Rate ◽  
Centrifugal Compressor ◽  
Static Pressure ◽  
Pressure Ratio ◽  
Flow Distortion ◽  
Casing Treatment ◽  
High Pressure Ratio ◽  
The Stability

Large feasible operation range is a challenge for high pressure ratio centrifugal compressor of turbocharger in vehicle engine. Self-Recycling-Casing-Treatment (SRCT) is a widely used flow control method to enlarge the range for this kind of compressor. This paper investigates the influence of symmetrical/asymmetrical SRCT (ASRCT) on the stability of a high pressure ratio centrifugal compressor by experimental testing and numerical simulation. Firstly, the performance of the compressor with/without SRCT is tested is measured investigate the influence of flow distortion on the stability of compressor as well as the numerical method validation. Then detailed flow field investigation is conducted by experimental measurement and the numerical method to unveil the reasons for stability enhancement by symmetrical/asymmetrical SRCT. Results show that static pressure distortion at impeller outlet caused by the volute can make passages be confronted with flow distortion less stable than others because of their larger positive slope of T-S pressure ratio performance at small flow rate. SRCT can depress the flow distortion and reduce the slope by non-uniform recycling flow rate at impeller inlet. Moreover, ASRCT can redistribute the recycling flow in circumferential direction according to the asymmetric geometries. When the largest recycling flow rate is imposed on the passage near the distorted static pressure, the slope will be the most effectively reduced. Therefore, the stability is effectively enhanced by the optimized recycling flow device.

The Operational Stability of a Centrifugal Compressor and Its Dependence on the Characteristics of the Subcomponents

1994 ◽  
Vol 116 (2) ◽  
pp. 250-259 ◽  
Author(s):  
R. Hunziker ◽  
G. Gyarmathy
Keyword(s):  
Flow Rate ◽  
Centrifugal Compressor ◽  
Pressure Field ◽  
Dynamic Instability ◽  
Pressure Rise ◽  
Stability Limit ◽  
Maximum Pressure ◽  
Pressure Measurements ◽  
The Stability ◽  
Inlet Angle

A centrifugal compressor was tested with three different diffusers with circular-arc vanes. The vane inlet angle was varied from 15 to 30 deg. Detailed static wall pressure measurements show that the pressure field in the diffuser inlet is very sensitive to flow rate. The stability limit regularly occurred at the flow rate giving the maximum pressure rise for the overall stage. Mild surge arises as a dynamic instability of the compression system. The analysis of the pressure rise characteristic of each individual subcomponent (impeller, diffuser inlet, diffuser channel,...) reveals their contribution to the overall pressure rise. The diffuser channels play an inherently destabilizing role while the impeller and the diffuser inlet are typically stabilizing. The stability limit was mainly determined by a change in the characteristic of the diffuser inlet. Further, the stability limit was found to be independent of the development of inducer-tip recirculation.

Impeller Rotating Stall as a Trigger for the Transition From Mild to Deep Surge in a Subsonic Centrifugal Compressor

1993 ◽  
Author(s):  
Beat Ribi ◽  
Georg Gyarmathy
Keyword(s):  
Mach Number ◽  
Mass Flow Rate ◽  
Flow Rate ◽  
Centrifugal Compressor ◽  
Critical Value ◽  
Rotating Stall ◽  
Vaned Diffuser ◽  
Time Resolved ◽  
Compressor Map ◽  
Operating Points

The present paper concerns the transition from mild to deep surge in a single stage centrifugal compressor using a vaned diffuser. Time-resolved measurements of the mass flow rate and the static pressures at various locations of the compressor were analyzed for different diffuser geometries and different operating points in the compressor map. When the throttle valve was gradually closed at an impeller tip Mach number (Mu) above 0.4, the compressor showed first mild and then deep surge whereas at Mu=0.4 rotating stall was the dominant instability. This single-cell rotating stall was identified to be caused by the impeller. During mild surge at higher Mach numbers the instantaneous flow and pressure traces showed that the overall flow at the stage inlet intermittently dropped below the critical value associated with the occurence of impeller rotating stall. Rotating stall appeared for a while but vanished as soon as the flow increased again. With further throttling, however, a threshold was reached at which rotating stall triggered deep surge. The results show that triggering only occurred if the flow deficiency causing rotating stall persisted long enough to permit the stall cell to make at least one or two revolutions.

Unsteady Flow Within Centrifugal Compressor Channels Under Rotating Stall and Surge

1992 ◽  
Vol 114 (2) ◽  
pp. 312-320 ◽  
Author(s):  
S. Mizuki ◽  
Y. Oosawa
Keyword(s):  
Unsteady Flow ◽  
Flow Rate ◽  
Centrifugal Compressor ◽  
Rotating Stall ◽  
Experimental Results ◽  
Vaneless Diffuser ◽  
Lumped Parameter ◽  
Lumped Parameters ◽  
Parameter Theory ◽  
Unsteady Behavior

Unsteady flow patterns throughout a centrifugal compressor system during the rotating stall and the surge were measured experimentally. Various kinds of unsteady behavior of the flow appeared both continuously and suddenly as the flow rate decreased. The part-span stall, the full-span stall, the mild and deep stalls, and the deep surge appeared clearly. The fluctuations caused by the full-span stall were seen even during surge and affected the flow within the scroll through the vaneless diffuser. The experimental results were compared with those computed by the lumped parameter theory. Good agreements between them were obtained when appropriate values were selected for the lumped parameters.

scholarly journals An Experimental Investigation of Response of a Turbojet Engine to Inlet Distortion

1985 ◽  
Author(s):  
Chen Fuqun ◽  
Li Wenlan ◽  
Wang Zongyuan ◽  
Cong Mengzi
Keyword(s):  
Experimental Investigation ◽  
Steady State ◽  
Pressure Fluctuation ◽  
Rotating Stall ◽  
Blockage Ratio ◽  
Dynamic Distortion ◽  
Inlet Distortion ◽  
Turbojet Engine ◽  
Mesh Screen ◽  
Compressor Performance

A study of the response of a turbojet engine to the steady-state and the turbulence-type dynamic inlet distortion is presented in this paper. The steady-state distortion is generated by a 180° extent, 36 mesh screen, and the turbulence-type dynamic distortion by a 180° extent plate with 50% blockage ratio at the engine face. This plate can produce a very strong pressure fluctuation at the engine face. The statistical analysis shows that the APD of pressure fluctuation follows approximately the Normal Distribution except those cases near rotating stall or surge. Results from testing show: 1) inlet distortion generated by screen will produce a classical-surge or deep-surge (defined in ref. 1); 2) the degree of distortion by screen can change the mode of surge, e.g. from the classical-surge to the deep-surge and vice versa; 3) both the inlet distortion and the decrease in first-stage-turbine-nozzle area will change the compressor performance maps; 4) the turbulence-type dynamic distortion causes a “drift-surge” (defined in ref. 2).

Design and Test of a Semi-Passive Flow Control Device for Inlet Distortion Suppression

2000 ◽  
Author(s):  
Link C. Jaw ◽  
William T. Cousins ◽  
Dong N. Wu ◽  
David J. Bryg
Keyword(s):  
Stability Limit ◽  
Stability Margin ◽  
Aircraft Engine ◽  
Major Effect ◽  
Prototype System ◽  
Test Results ◽  
Inlet Distortion ◽  
Temperature And Pressure ◽  
The Stability ◽  
Suppression System

Advanced turbine engines often operate with reduced stability margin to increase performance. Aircraft engine temperature and pressure inlet distortion has a major effect upon the stability of the compression system. Suppression of inlet distortion can provide greater stability margin for the engine, thereby reducing operability restrictions on the engine by allowing closer operation to the stability limit. SMI has designed and tested a semi-passive distortion suppression system. The system uses flow injection to modify temperature and pressure inlet distortion. The prototype system was tested on a Honeywell T55 compressor rig. This paper presents both the design of the system and the test results. The test results show that this semi-passive distortion suppression system was able to reduce the surge margin degradation caused by the presence of pressure or temperature distortion. Special design considerations for this type of system are discussed, based upon the results of the prototype test. It is shown that distortion control can be a viable addition to the design of an aircraft engine.

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