scholarly journals A Method of Selecting Grid Size to Account for Hertz Deformation in Finite Element Analysis of Spur Gears

1982 ◽  
Vol 104 (4) ◽  
pp. 759-764 ◽  
Author(s):  
J. J. Coy ◽  
C. Hu-Chih Chao

A method of selecting grid size for the finite element analysis of gear tooth deflection is presented. The method is based on a finite element study of two cylinders in line contact, where the criterion for establishing element size was that there be agreement with the classic Hertzian solution for deflection. Many previous finite element studies of gear tooth deflection have not included the full effect of the Hertzian deflection. The present results are applied to calculate deflection for the gear specimen used in the NASA spur gear test rig. Comparisons are made between the present results and the results of two other methods of calculation. The results have application in design of gear tooth profile modifications to reduce noise and dynamic loads.

2013 ◽  
Vol 791-793 ◽  
pp. 718-721
Author(s):  
Man Man Xu ◽  
Yu Li ◽  
Sai Nan Xie ◽  
Qing Hua Chen

To analyse the road-header rack and pinion by using the finite element analysis software COSMOS/WORKS. Compared to the traditional analytic calculation and numerical analysis method, it is more intuitively get 28 ° pressure angle spur gear rack meshing stress and strain distribution, which can rack and pinion improvements designed to provide scientific reference.


2021 ◽  
Vol 31 (2) ◽  
pp. 36-49
Author(s):  
Lauro Miguel Lima Rocha ◽  
Marco Túlio Santana Alves

This paper deals with analyzing the structural influence of mass reliefs in spur gears. For this purpose, a system composed of pinion and a gear was designed, such that for gear several geometries were designed with different reliefs shapes and soul thicknesses. From the proposed geometries, finite element analysis (FEA) was performed, and the tooth stresses of each model were compared with the solid gear. From the results, it was observed that the tooth stresses are reduced in some cases. Besides, from the aforementioned cases, it is possible to observe that the maximum stresses may take place in its core instead of the teeth (rim area). On the other hand, based on other cases, the core thickness plays an important role as a criterion that defines the local stress.


1994 ◽  
Vol 116 (4) ◽  
pp. 1157-1162 ◽  
Author(s):  
G. D. Bibel ◽  
S. K. Reddy ◽  
M. Savage ◽  
R. F. Handschuh

Thin rim gears find application in high-power, lightweight aircraft transmissions. Bending stresses in thin rim spur gear tooth fillets and root areas differ from the stresses in solid gears due to rim deformations. Rim thickness is a significant design parameter for these gears. To study this parameter, a finite element analysis was conducted on a segment of a thin rim gear. The rim thickness was varied and the location and magnitude of the maximum bending stresses reported. Design limits are discussed and compared with the results of other researchers.


Author(s):  
Benny Thomas ◽  
K Sankaranarayanasamy ◽  
S Ramachandra ◽  
SP Suresh Kumar

Various analytical methods have been developed by designers to predict gear tooth bending stress in asymmetric spur gears with an intention to improve the accuracy of predicted results and to reduce the need for time consuming finite element analysis at the early stages of gear design. Asymmetry in the drive and coast side of asymmetric spur gears poses difficulty in direct application of well-known procedures like American Gear Manufacturers Association and International Organization for Standardization in the prediction of gear tooth bending stress. In earlier works, ISO-6336-3 methodology was suitably modified and adapted to predict asymmetric spur gear tooth bending stress. This approach is based on certain assumptions on the location of critical section which could introduce error in the predicted maximum bending stress. The present work is to analytically predict gear tooth bending stress in normal contact ratio asymmetric spur gears based on a more rigorous analytical approach. This includes a fundamental study on the gear tooth orientation used to define the coordinate system, determination of maximum bending stress by search along the fillet profile and to obtain stress profile along the fillet. Gear tooth bending stress obtained from the present work using Search method is compared against the results obtained from earlier adapted International Organization for Standardization method and Finite Element Analysis. This study recommends a new coordinate system and method for analytical prediction of gear tooth bending stress in normal contact ratio asymmetric spur gears.


2015 ◽  
Vol 808 ◽  
pp. 246-251
Author(s):  
Ana Cristescu ◽  
Bogdan Cristescu ◽  
Laurenţia Andrei

A multispeed gear train is designed based on a prescribed gears transmission ratio variation, specific to an industrial application that requires two uniform rotational motions, with different speeds, during the functioning cycle. The transitions between the uniform motions occur at continuously variable speeds, as a consequence of the trigonometric and power functions that are chosen to describe the transmission ratio variation. Based on the predefined kinematics, the multispeed gears pitch curves are modelled, and the teeth generation is completed by combining analytical and computerized graphics methods. The finite element analysis is applied to the gears solid models in order to investigate the influence of the transmission ratio defining parameters on the gear tooth bending state, as criteria in the further optimisation of the multispeed gears design.


Author(s):  
P Marimuthu ◽  
G Muthuveerappan

The present study aims to determine the improvement in the bending strength of the non-standard high contact ratio spur gears based on the balanced (optimum) fillet stress of the pinion and gear. The average number teeth in contact is more than two for high contact ratio gear drives. In the non-standard high contact ratio spur gears, the rack cutter tooth thickness factor is more than 0.5, whereas the standard rack cutter tooth thickness factor is 0.5. The maximum fillet stresses of the pinion and gear is not equal for non-standard high contact ratio spur gear drives when the gear ratio increases. In order to avoid the fatigue failure of the gear, the fillet stresses of the pinion and gear should be balanced. This balanced stress is predicted as the optimum fillet stress. Hence, the present study focuses to optimize the fillet stress with respect to the rack cutter tooth thickness factor of the pinion and gear through finite element analysis. Also, a parametric study is carried out to obtain the influence of some gear parameters, such as gear ratio, teeth number in the pinion, pressure angle, addendum height and corrected gear drives (S+, S− and So) on the optimum fillet stress with respect to the rack cutter tooth thickness factor of the pinion and gear.


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