Phase Change in Liquid Face Seals II—Isothermal and Adiabatic Bounds With Real Fluids

1980 ◽  
Vol 102 (3) ◽  
pp. 350-357 ◽  
Author(s):  
W. F. Hughes ◽  
N. H. Chao

Phase change effects in parallel and tapered liquid face seals are studied analytically. Both an isothermal and adiabatic model of low Reynolds number flow are considered by numerical integration of the descriptive equations for a real fluid. Real fluid thermodynamic properties are calculated for each step, using a computer program for the steam tables or thermodynamic properties of the fluid considered. Examples are presented for water. The general conclusions are: 1. For low leakage rate the isothermal model is more accurate and for high leakage rates the adiabatic model is more accurate. 2. Both parallel models, ordinarily neutrally stable with a liquid, yield the same general conclusions about stability. If the sealed fluid is near enough to saturation conditions, there will exist generally two values of the film gap, h, which yield the same separating force under a given set of operating conditions. For a given speed, face excursions about the larger value are stable, but excursions about the lower value are unstable, either growing to the larger h if displaced apart or collapsing if displaced together. 3. The transient of collapse is described by the adiabatic model which predicts a catastrophic collapse and then either failure or explosive return to a larger value of h. 4. Converging seals (ordinarily stable with a liquid at some given value of h) may become unstable, the phase change effect dominating the behavior and giving rise to collapse as described above. 5. The mass leakage rate is reduced significantly below the all liquid value when boiling occurs.

1978 ◽  
Vol 100 (1) ◽  
pp. 74-79 ◽  
Author(s):  
W. F. Hughes ◽  
N. S. Winowich ◽  
M. J. Birchak ◽  
W. C. Kennedy

A study is made of boiling (or phase change) in liquid face seals. An appropriate model is set up and approximate solutions obtained. Some practical illustrative examples are given. The principal conclusions are: 1) Boiling may occur more often than has been suspected particularly when the sealed liquid is near saturation conditions. 2) The temperature variation in a seal clearance region may not be very great and the main reason for boiling is the flashing which occurs as the pressure decreases through the seal clearance. 3) There are two separate values of the parameter (h/ω2) (and associated radii where phase change takes place) which provide the same separating force under a given set of operating conditions. For a given speed seal face excursions about the larger spacing are stable, but excursions about the smaller spacing are unstable, leading to a growth to the larger spacing or a catastrophic collapse.


Author(s):  
Rahul A. Bidkar ◽  
Edip Sevincer ◽  
Jifeng Wang ◽  
Azam M. Thatte ◽  
Andrew Mann ◽  
...  

Supercritical carbon dioxide (sCO2) power cycles could be a more efficient alternative to steam Rankine cycles for power generation from coal. In this paper, the end seal layout for a nominally 500 MWe sCO2 turbine is presented and the shaft end sealing requirements for such utility-scale sCO2 turbines are discussed. Shaft end leakage from a closed-loop sCO2 cycle and the associated recompression load can result in net cycle efficiency loss of about 0.55% points to 0.65% points for a nominally 500 MWe sCO2 power cycle plant. Low-leakage hydrodynamic face seals are capable of reducing this leakage loss (and net cycle efficiency loss), and are considered a key enabling component technology for achieving 50–52% or greater thermodynamic cycle efficiencies with indirect coal-fired sCO2 power cycles. In this paper, a hydrodynamic face seal concept is presented for end seals on utility-scale sCO2 turbines. A 3D computational fluid dynamics (CFD) model with real gas CO2 properties is developed for studying the physics of the thin fluid film separating the seal stationary ring and the rotor. The results of the 3D CFD model are also compared with the predictions of a Reynolds-equation-based solver. The 3D CFD model results show large viscous shear and the associated windage heating challenge in sCO2 face seals. Following the CFD model, an axisymmetric finite-element analysis (FEA) model is developed for parametric optimization of the face seal cross-section with the goal of minimizing the coning of the stationary ring. A preliminary thermal analysis of the seal is also presented. The fluid, structural and thermal results show that large-diameter (about 24 inch) face seals with small coning or out-of-plane deformations (of the order of 0.0005 inch) are possible. The fluid, structural and thermal results are used to highlight the design challenges in developing large-diameter and high-differential-pressure face seals for the operating conditions of utility-scale sCO2 turbines.


Polymer ◽  
2020 ◽  
Vol 204 ◽  
pp. 122824 ◽  
Author(s):  
Ze Ding ◽  
Wenbin Yang ◽  
Fangfang He ◽  
Zhuoni Jiang ◽  
Ren He ◽  
...  

1990 ◽  
Vol 112 (2) ◽  
pp. 266-274 ◽  
Author(s):  
J. A. Yasuna ◽  
W. F. Hughes

Mechanical face seals with phase change have extensive engineering applications, yet little theory exists to predict dynamic and thermodynamic behavior. At present, numerical solutions exist for two operating extremes—for low leakage laminar flow where boiling is assumed to occur discretely, and for high leakage, turbulent adiabatic flow. A model is presented herein which allows for continuous boiling, and considers thermal convection effects in laminar flow. Sample calculations and results are compared to the discrete boiling model, and as leakage increases and convection effects become more important boiling may occur over a large portion of the seal face. It is shown that contrary to the discrete boiling model, there may exist a narrow range of stable or bistable operation even when saturation conditions exist near the seal inlet. Instability will invariably occur however if the seal is sufficiently perturbed. This analysis is intended to explain some of the anomalous behavior observed in typical sealing applications, and to act as a guide for experimental verification.


2020 ◽  
Vol 34 (4) ◽  
pp. 5024-5031 ◽  
Author(s):  
Ze Ding ◽  
Fangfang He ◽  
Yongsheng Li ◽  
Zhuoni Jiang ◽  
Hongjian Yan ◽  
...  

2021 ◽  
Vol 0 (0) ◽  
pp. 2012091-0
Author(s):  
Xiaoming Li ◽  
Yidan Gao ◽  
Qingqiang Kong ◽  
Lijing Xie ◽  
Zhuo liu ◽  
...  

2012 ◽  
Vol 549 ◽  
pp. 766-769
Author(s):  
Huan Rui Liu ◽  
Wen Bin Yang ◽  
Xin Yi Pu ◽  
Kai Zhang

Based on high density polyethylene (HDPE) as supporting and encapsulating materials, paraffin wax as energy storage materials, HDPE/paraffin composite for phase change materials was prepared in the paper. In order to low leakage rate of HDPE/paraffin composite for phase change materials, the influencing factors of leakage rate of HDPE/paraffin composite, such as temperature of mixing, time of mixing, different content of DCP, rate of cooling, were studied. The results indicated that low leakage rate of PCM could be prepared.


Author(s):  
Tonny Tabassum Mainul Hasan ◽  
Latifa Begum

This study reports on the unsteady two-dimensional numerical investigations of melting of a paraffin wax (phase change material, PCM) which melts over a temperature range of 8.7oC. The PCM is placed inside a circular concentric horizontal-finned annulus for the storage of thermal energy. The inner tube is fitted with three radially diverging longitudinal fins strategically placed near the bottom part of the annulus to accelerate the melting process there. The developed CFD code used in Tabassum et al., 2018 is extended to incorporate the presence of fins. The numerical results show that the average Nusselt number over the inner tube surface, the total melt fraction, the total stored energy all increased at every time instant in the finned annulus compared to the annulus without fins. This is due to the fact that in the finned annulus, the fins at the lower part of the annulus promotes buoyancy-driven convection as opposed to the slow conduction melting that prevails at the bottom part of the plain annulus. Fins with two different heights have been considered. It is found that by extending the height of the fin to 50% of the annular gap about 33.05% more energy could be stored compared to the bare annulus at the melting time of 82.37 min for the identical operating conditions. The effects of fins with different heights on the temperature and streamfunction distributions are found to be different. The present study can provide some useful guidelines for achieving a better thermal energy storage system.


1998 ◽  
Vol 12 (02) ◽  
pp. 191-205 ◽  
Author(s):  
Vu Van Hung ◽  
Nguyen Thanh Hai

By the moment method established previously on the basis of the statistical mechanics, the thermodynamic properties of a strongly anharmonic face-centered and body-centered cubic crystal with point defect are considered. The thermal expansion coefficient, the specific heat Cv and Cp, the isothermal and adiabatic compressibility, etc. are calculated. Our calculated results of the thermal expansion coefficient, the specific heat Cv and Cp… of W, Nb, Au and Ag metals at various temperatures agrees well with the measured values. The anharmonic effects in extended X-ray absorption fine structure (EXAFS) in the single-shell model are considered. We have obtained a new formula for anharmonic contribution to the mean square relative displacement. The anharmonicity is proportional to the temperature and enters the phase change of EXAFS. Our calculated results of Debye–Waller factor and phase change in EXAFS of Cu at various temperatures agrees well with the measured values.


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