Cost-Optimal Design of Dry Cooling Towers Through Mathematical Programming Techniques

1989 ◽  
Vol 111 (2) ◽  
pp. 322-327 ◽  
Author(s):  
J. D. Buys ◽  
D. G. Kro¨ger

The Constrained Variable Metric Algorithm is chosen to minimize the objective function (cost) in the design of a natural draft dry cooling tower. An existing cooling system design that has specific performance characteristics under prescribed operating conditions is selected as a reference unit. By changing design variables, but not exceeding prescribed constraints, a more cost-effective design is achieved. The influence of various parameters, and the sensitivity of the objective function to these parameters, are evaluated.

1999 ◽  
Vol 122 (1) ◽  
pp. 280-287 ◽  
Author(s):  
Hiromu Hashimoto ◽  
Yasuhisa Hattori

The aim of this paper is to develop a general methodology for the optimum design of magnetic head sliders in improving the spacing characteristics between a slider and disk surface under static and dynamic operating conditions of hard disk drives and to present an application of the methodology to the IBM 3380-type slider design. To generate the optimal design variables, the objective function is defined as the weighted sum of the minimum spacing, the maximum difference in the spacing due to variation of the radial location of the head, and the maximum amplitude ratio of the slider motion. Slider rail width, taper length, taper angle, suspension position, and preload are selected as the design variables. Before the optimization of the head, the effects of these five design variables on the objective function are examined by a parametric study, and then the optimum design variables are determined by applying the hybrid optimization technique, combining the direct search method and successive quadratic programming. From the obtained results, the effectiveness of optimum design on the spacing characteristics of magnetic heads is clarified. [S0742-4787(00)03701-2]


Energies ◽  
2020 ◽  
Vol 13 (9) ◽  
pp. 2271 ◽  
Author(s):  
Stephen Ntiri Asomani ◽  
Jianping Yuan ◽  
Longyan Wang ◽  
Desmond Appiah ◽  
Kofi Asamoah Adu-Poku

Pump-as-turbine (PAT) technology permits two operating states—as a pump or turbine, depending on the demand. Nevertheless, designing the geometrical components to suit these operating states has been an unending design issue, because of the multi-conditions for the PAT technology that must be attained to enhance the hydraulic performance. Also, PAT has been known to have a narrow operating range and operates poorly at off-design conditions, due to the lack of flow control device and poor geometrical designs. Therefore, for the PAT to have a wider operating range and operate effectively at off-design conditions, the geometric parameters need to be optimized. Since it is practically impossible to optimize more than one objective function at the same time, a suitable surrogate model is needed to mimic the objective functions for it to be solvable. In this study, the Latin hypercube sampling method was used to obtain the objective function values, the Adaptive Neuro-Fuzzy Inference System (ANFIS), Artificial Neural Network (ANN) and Generalized Regression Neural Network (GRNN) were used as surrogate models to approximate the objective functions in the design space. Then, a suitable surrogate model was chosen for the optimization. The Pareto-optimal solutions were obtained by using the Pareto-based genetic algorithm (PBGA). To evaluate the results of the optimization, three representative Pareto-optimal points were selected and analyzed. Compared to the baseline model, the Pareto-optimal points showed a great improvement in the objective functions. After optimization, the geometry of the impeller was redesigned to suit the operating conditions of PAT. The findings show that the efficiencies of the optimized design variables of PAT were enhanced by 23.7%, 11.5%, and 10.4% at part load, design point, and under overload flow conditions, respectively. Moreover, the results also indicated that the chosen design variables (b2, β2, β1, and z) had a substantial impact on the objective functions, justifying the feasibility of the optimization method employed in this study.


Author(s):  
Matteo Cerutti ◽  
Michele Roma ◽  
Alessio Picchi ◽  
Riccardo Becchi ◽  
Bruno Facchini

Abstract The development and the optimization of a novel dry low NOx burner may require several steps of improvement. The first step of the overall development process has been documented by authors in a previous paper and included an exhaustive experimental characterization of a set of novel geometries. The in-depth results analysis allowed to correlate the investigated design parameters to burner performances, discovering possible two-fold optimization paths. Recurrent verifications of the assumptions made to define prototypes design are considered a mandatory step to avoid significant deviation from the correct optimization path, which strongly depends on both objective function definition and selection of design variables. Concerning the objective function, a proper mathematical formulation was proposed in the previous work, which represented a balance between two apparently conflicting aspect like flame stability and low emissions. Concerning design variables, outcomes of the first test campaign have been used in the present work to define new burner geometries. Starting from a new baseline who has showed the widest low NOx operating window, additional geometrical features have been considered in this survey as potentially affecting flame stabilization. Thanks to the degree of freedom offered by DMLM technology, rapid prototyping of alternative geometries allowed to easily setup a new experimental plan for the second optimization step. Exploiting the same approach used in the first test campaign, new geometries have been tested in a single-cup test rig at gas turbine relevant operating conditions, showing Stable low-NOx operating windows have been evaluated throughout dedicated objective functions for all geometries and results showed lower NOx and CO emissions as a consequence of the newly introduced geometrical modifications. Moreover, the comparison with the estimates of the previous campaign proved the existence of the identified optimization path. Indeed, it furnished valid elements for further using of the proposed methodology for the improvement of emission and blow-out characteristics of novel burners and, more in general, for the development of a novel dry low NOx technology.


Author(s):  
Nur Alom ◽  
Ranjan Das ◽  
Ujjwal K. Saha

Abstract It is well-known that elliptical-bladed Savonius wind turbine yields relatively better performance than conventionally used semicircular-bladed turbines. This is mainly due to lesser tip loss and delayed flow separation that allow the elliptical turbine to acquire higher rotational speeds than semicircular turbine under a given wind load. In this work, an experimentally-validated inverse analysis is done to determine the optimum blade configurations involving the chord length, turbine height, aspect ratio, and the necessary overlap ratio to derive a required power and torque from elliptical-bladed Savonius wind turbines. Due to obvious advantages of evolutionary metaheuristic optimizers in general, here differential evolution (DE) search algorithm is used to solve the inverse problem through a least-squares minimization of the relevant objective function. The objective function is further subjected to feasible bounds of the unknown design variables. The effects of blockage corrections are duly considered and the variations of the design variables along with the objective function are studied over a range of iterations of the DE algorithm. Through comprehensive analysis, it is highlighted from the present study that for harvesting a given performance, rotor swept area can be reduced by 6.25% with respect to the available experimental data under identical operating conditions of the wind turbine. Multiple blade configurations can be acquired, all of which invariably satisfy the required performance criterion. This study also highlights that amongst various dimensional parameters, turbine height and aspect ratio play more prominent role than chord length and overlap ratio and the blade chord influences only the torque but not markedly the power. The results obtained from the present work are proposed to facilitate the concerned designer to explore various feasible blade designs and determine the suitable one, thereby avoiding valuable time elapsed in repetitive fabrication and testing of various designs.


1987 ◽  
Vol 109 (4) ◽  
pp. 524-527
Author(s):  
L. Beiner

The paper deals with the optimization of lever-segment gear-pinion mechanisms used in the construction of Bourdon gage manometers. The number of teeth of the pinion (which is rigidly attached to the manometer hand) is used as an objective function in order to maximize accuracy. Design variables are the gear-pinion center distance and center line inclination and various constraints are imposed in order to satisfy operating conditions and constructive limits. An example is presented showing that the objective function is maximized by the highest feasible value of the center distance and is less sensitive to variations of the center line inclination.


2021 ◽  
Author(s):  
Luke Crispo ◽  
Stephen William Knox Roper ◽  
Rubens Bohrer ◽  
Rosalie Morin ◽  
Il Yong Kim

Abstract Lightweighting and cost reduction are overarching research themes in aerospace and automotive industries, leading to the exploration of new materials, advanced manufacturing methods, and design optimization algorithms. Multi-material topology optimization is an important tool that can generate unconventional designs leveraging the differing mechanical properties of multiple material types to increase performance. However, these approaches do not consider joining design during optimization, which can ultimately result in higher cost, worse performance, and unrealistic designs that must be altered in the interpretation stage. This work presents a multi-material and multi-joint topology optimization methodology that models joints at the interfaces between dissimilar materials, controls the joining pattern using joint design variables, and reduces cost through the addition of a joining cost constraint. Design variable interpolation schemes, interface detection for unstructured meshes, and sensitivity analysis are outlined in detail in this paper. The approach is applied to a real-world rocker arm geometry to demonstrate the importance of considering joints during multi-material topology optimization. The results of the numerical example indicate that the methodology can successfully detect interfaces in unstructured meshes and strategically place joints to maximize stiffness of the structure. A parameter study of various joining cost constraint levels illustrates how the optimizer alters part topology and joining design to reduce cost.


Energies ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3176
Author(s):  
Wenhui Huang ◽  
Lei Chen ◽  
Lijun Yang ◽  
Xiaoze Du

The operating conditions of axial flow fans are closely related to the thermo-flow characteristics of the mechanical draft direct dry cooling system. Moreover, the uneven distribution of cooling air driven by axial flow fans may lead to the deterioration of the heat transfer capacity of air-cooled condensers (ACCs). Therefore, developing energy-saving operating methods for axial flow fans is very meaningful. In this work, two kinds of adjustment strategies to make the flow field more uniform are proposed for a 2 × 300 MW direct dry cooling power-generating unit. The performance of ACCs in the prevailing wind direction is predicted with the help of the macro heat exchanger model. It is found that the inlet air temperatures of fans are significantly reduced by proposed strategies, especially at high wind speeds. Moreover, the minimum cooling air can meet the cooling demand of ACCs for the strategy which made the air flow rates of all fans consistent. Compared with the case without adjustment of fans, the total power consumption of the fan array was cut down effectively, up to 13.94% at the wind speed of 12 m/s. In conclusion, the energy efficiency of ACCs can be improved by the uniform flow field.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Efecan Yar ◽  
Erdem Acar

Purpose The purpose of this paper is to find the optimum configuration of the composite launch tube currently being developed in Roketsan. The winding thicknesses and winding angles of the launch tube are selected as design variables, and three different composite material alternatives are evaluated: glass/epoxy, carbon/epoxy and aramid/epoxy. Design/methodology/approach In this study, structural optimization of a composite launch tube of man portable air defense system is conducted. To achieve a cost-effective design, a cost scoring table that includes structural weight, material cost, availability and manufacturability is first introduced. Then, optimization for minimum weight is conducted, where the winding thicknesses and winding angle are taken as design variables, and the safety factor value obtained by using the Tsai–Wu damage criterion is used as constraint. A surrogate-based optimization approach is used where various options for surrogate models are evaluated. Glass/epoxy, carbon/epoxy and aramid/epoxy are considered as alternative materials for the launch tube. Finally, the selection of the most cost-effective design is performed to achieve optimum cost. Findings Carbon fiber-reinforced epoxy matrix material provides the optimum cost-effective design for the launch tube. Practical implications The findings of the paper can be used to design more cost-efficient composite launch tube currently being developed in Roketsan. Originality/value The existing studies are based on a design approach to achieve minimum weight of the launch tubes, whereas this study introduces a design approach to achieve optimum cost.


The choice of cost-effective method of anticorrosive protection of steel structures is an urgent and time consuming task, considering the significant number of protection ways, differing from each other in the complex of technological, physical, chemical and economic characteristics. To reduce the complexity of solving this problem, the author proposes a computational tool that can be considered as a subsystem of computer-aided design and used at the stage of variant and detailed design of steel structures. As a criterion of the effectiveness of the anti-corrosion protection method, the cost of the protective coating during the service life is accepted. The analysis of existing methods of steel protection against corrosion is performed, the possibility of their use for the protection of the most common steel structures is established, as well as the estimated period of effective operation of the coating. The developed computational tool makes it possible to choose the best method of protection of steel structures against corrosion, taking into account the operating conditions of the protected structure and the possibility of using a protective coating.


10.29007/2k64 ◽  
2018 ◽  
Author(s):  
Pat Prodanovic ◽  
Cedric Goeury ◽  
Fabrice Zaoui ◽  
Riadh Ata ◽  
Jacques Fontaine ◽  
...  

This paper presents a practical methodology developed for shape optimization studies of hydraulic structures using environmental numerical modelling codes. The methodology starts by defining the optimization problem and identifying relevant problem constraints. Design variables in shape optimization studies are configuration of structures (such as length or spacing of groins, orientation and layout of breakwaters, etc.) whose optimal orientation is not known a priori. The optimization problem is solved numerically by coupling an optimization algorithm to a numerical model. The coupled system is able to define, test and evaluate a multitude of new shapes, which are internally generated and then simulated using a numerical model. The developed methodology is tested using an example of an optimum design of a fish passage, where the design variables are the length and the position of slots. In this paper an objective function is defined where a target is specified and the numerical optimizer is asked to retrieve the target solution. Such a definition of the objective function is used to validate the developed tool chain. This work uses the numerical model TELEMAC- 2Dfrom the TELEMAC-MASCARET suite of numerical solvers for the solution of shallow water equations, coupled with various numerical optimization algorithms available in the literature.


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