Boiling Heat Transfer in a Shallow Fluidized Particulate Bed

1987 ◽  
Vol 109 (1) ◽  
pp. 196-203 ◽  
Author(s):  
Y. K. Chuah ◽  
V. P. Carey

Experimental data are presented which indicate the effects of a thin layer of unconfined particles on saturated pool boiling heat transfer from a horizontal surface. Results are presented for two different types of particles: (1) 0.275 and 0.475-mm-dia glass spheres which have low density and thermal conductivity, and (2) 0.100 and 0.200-mm-dia copper spheres which have high density and thermal conductivity. These two particle types are the extremes of particles found as corrosion products or contaminants in boiling systems. To ensure that the surface nucleation characteristics were well defined, polished chrome surfaces with a finite number of artificial nucleation sites were used. Experimental results are reported for heat fluxes between 20 kW/m2 and 100kW/m2 using water at 1 atm as a coolant. For both particle types, vapor was observed to move upward through chimneys in the particle layer, tending to fluidize the layer. Compared with ordinary pool boiling at the same surface heat flux level, the experiments indicate that addition of light, low-conductivity particles significantly increases the wall superheat, whereas addition of heavier, high-conductivity particles decreases wall superheat. Heat transfer coefficients measured in the experiments with a layer of copper particles were found to be as much as a factor of two larger than those measured for ordinary pool boiling at the same heat flux level. The results further indicate that at least for thin layers, the boiling curve is insensitive to layer thickness. These results are shown to be consistent with the expected effects of the particles on nucleation, fluid motion, and effective conductivity in the pool at or near the surface. The effect of surface nucleation site density on heat transfer with a particle layer present is also discussed.

Author(s):  
Muhamad Zuhairi Sulaiman ◽  
Masahiro Takamura ◽  
Kazuki Nakahashi ◽  
Tomio Okawa

Boiling heat transfer (BHT) and critical heat flux (CHF) performance were experimentally studied for saturated pool boiling of water-based nanofluids. In present experimental works, copper heaters of 20 mm diameter with titanium-oxide (TiO2) nanocoated surface were produced in pool boiling of nanofluid. Experiments were performed in both upward and downward facing nanofluid coated heater surface. TiO2 nanoparticle was used with concentration ranging from 0.004 until 0.4 kg/m3 and boiling time of tb = 1, 3, 10, 20, 40, and 60 mins. Distilled water was used to observed BHT and CHF performance of different nanofluids boiling time and concentration configurations. Nucleate boiling heat transfer observed to deteriorate in upward facing heater, however; in contrast effect of enhancement for downward. Maximum enhancements of CHF for upward- and downward-facing heater are 2.1 and 1.9 times, respectively. Reduction of mean contact angle demonstrate enhancement on the critical heat flux for both upward-facing and downward-facing heater configuration. However, nucleate boiling heat transfer shows inconsistency in similar concentration with sequence of boiling time. For both downward- and upward-facing nanocoated heater's BHT and CHF, the optimum configuration denotes by C = 400 kg/m3 with tb = 1 min which shows the best increment of boiling curve trend with lowest wall superheat ΔT = 25 K and critical heat flux enhancement of 2.02 times.


Author(s):  
Suchismita Sarangi ◽  
Justin A. Weibel ◽  
Suresh V. Garimella

Immersion cooling strategies often employ surface enhancements to improve the pool boiling heat transfer performance. Sintered particle/powder coatings with different constituent particle sizes and total layer thicknesses have been commonly used on smooth surfaces to reduce the wall superheat and increase the critical heat flux during pool boiling. However, the role of the particle morphology on pool boiling has not been explicitly investigated. Since the morphology of the particles affects the pore shape, permeability, surface roughness, effective conductivity and diffusivity of the sintered coating, it will impact the heat transfer coefficient and critical heat flux during boiling. In this study, pool boiling of FC-72 is experimentally investigated using copper surfaces coated with a layer of sintered copper particles of irregular, dendritic and spherical morphologies. In order to isolate the effect of particle morphology, particles with the same effective diameter (90–106 μm) are sintered under controlled conditions that yield the same porosity (∼60%) and coating thickness (∼6 particle diameters) for all samples tested. The effects of particle morphology on the incipient wall superheat, nucleate boiling heat transfer coefficient, and critical heat flux are analyzed. The morphology of the pore structure in the coating formed by sintering is observed with SEM images; bubble nucleation and departure characteristics affecting the heat transfer performance of the coatings are qualitatively assessed with the aid of high-speed flow visualizations to corroborate the trends observed in the boiling curves. The irregular particles are observed to show the highest heat transfer coefficient, followed by dendritic and then spherical particles. The critical heat flux is found to be independent of the particle morphology.


Author(s):  
Muhamad Zuhairi Sulaiman ◽  
Masahiro Takamura ◽  
Kazuki Nakahashi ◽  
Tomio Okawa

Boiling heat transfer (BHT) and critical heat flux (CHF) performance were experimentally studied for saturated pool boiling of water-based nanofluids. In present experimental works, copper heaters of 20 mm diameter with titanium-oxide (TiO2) nanocoated surface were produced in pool boiling of nanofluid. Experiments were performed in both upward and downward facing nanofluid coated heater surface. TiO2 nanoparticle was used with concentration ranging from 0.004 until 0.4 kg/m3 and boiling time of tb = 1, 3, 10, 20, 40 and 60 minutes. Distilled water was used to observed BHT and CHF performance of different nanofluids boiling time and concentration configurations. Nucleate boiling heat transfer observed to deteriorate in upward facing heater, however, in contrast effect of enhancement for downward. Maximum CHF for upward- and downward-facing heater are 2.1 and 1.9, respectively. Reduction of mean contact angle demonstrate enhancement on the critical heat flux for both upward-facing and downward-facing heater configuration. However, nucleate boiling heat transfer shows inconsistency in similar concentration with sequence of boiling time. For both downward- and upward-facing nanocoated heater’s BHT and CHF, the optimum configuration denotes by C = 400 kg/m3 with tb = 1 minute which shows the best increment of boiling curve trend with lowest wall superheat ΔT = 25 K and critical heat flux enhancement of 2.02 times.


Author(s):  
Ya-Qiao Wang ◽  
Dong-Chuan Mo ◽  
Shu-shen Lyu

Boiling heat transfer is widely used in industry and aerospace, and it can be enhanced by surface structure treatment. Here, two types of Micro-Nano bi-porous copper surfaces (MNBPCS) were prepared by hydrogen bubble template method and then sintered in reducing atmosphere. The effect of surface morphology on the saturated pool boiling of ultrapure water was investigated. Results show that, both NMBPCS have superior heat transfer performance to the plain copper surface. When the heat flux is 100W/cm2, the wall superheat of the two MNBPCS are about 7 and 9 °C lower than the plain copper surface respective. When the heat flux is lower than 130W/cm2, the wall superheat of the mono-layer MNBPCS is lower than that of the multi-layer one, because the bubbles formed on the mono-layer MNBPCS can departure more easily than those on the multi-layer one. When the heat flux is higher than 130W/cm2, the multi-layer MNBPCS has lower wall superheat than that of the mono-layer one, own to its better liquid accommodation from the morphology structure. Significant hysteresis phenomenon was only found on the Multi-layer MNBPCS. Its wall superheat keeps almost the same at about 13°C for its bottom layer structure with smaller cave diameter, when the heat flux is higher than 75W/cm2. The CHF of each MNBPCS is higher than 200W/cm2, and the multi-layer one is higher than the mono-layer one own to its better liquid accommodation from the morphology structure.


2011 ◽  
Vol 133 (11) ◽  
Author(s):  
K. Hari Krishna ◽  
Harish Ganapathy ◽  
G. Sateesh ◽  
Sarit K. Das

Nanofluids, solid-liquid suspensions with solid particles of size of the order of few nanometers, have created interest in many researchers because of their enhancement in thermal conductivity and convective heat transfer characteristics. Many studies have been done on the pool boiling characteristics of nanofluids, most of which have been with nanofluids containing oxide nanoparticles owing to the ease in their preparation. Deterioration in boiling heat transfer was observed in some studies. Metallic nanofluids having metal nanoparticles, which are known for their good heat transfer characteristics in bulk regime, reported drastic enhancement in thermal conductivity. The present paper investigates into the pool boiling characteristics of metallic nanofluids, in particular of Cu-H2O nanofluids, on flat copper heater surface. The results indicate that at comparatively low heat fluxes, there is deterioration in boiling heat transfer with very low particle volume fraction of 0.01%, and it increases with volume fraction and shows enhancement with 0.1%. However, the behavior is the other way around at high heat fluxes. The enhancement at low heat fluxes is due to the fact that the effect of formation of thin sorption layer of nanoparticles on heater surface, which causes deterioration by trapping the nucleation sites, is overshadowed by the increase in microlayer evaporation, which is due to enhancement in thermal conductivity. Same trend has been observed with variation in the surface roughness of the heater as well.


Author(s):  
Kuang-Han Chu ◽  
Ryan Enright ◽  
Evelyn N. Wang

We experimentally investigated pool boiling on microstructured surfaces which demonstrate high critical heat flux (CHF) by enhancing wettability. The microstructures were designed to provide a wide range of well-defined surface roughness to study roughness-augmented wettability on CHF. A maximum CHF of 196 W/cm2 and heat transfer coefficient (h) greater than 80 kW/m2K were achieved. To explain the experimental results, a model extended from a correlation developed by Kandlikar was developed, which well predicts CHF in the complete wetting regime where the apparent liquid contact angle is zero. The model offers a first step towards understanding complex pool boiling processes and developing models to accurately predict CHF on structured surfaces. The insights gained from this work provide design guidelines for new surface technologies with higher heat removal capability that can be effectively used by industry.


2013 ◽  
Vol 416-417 ◽  
pp. 1049-1055
Author(s):  
Ji Cheng Zhou ◽  
Dong Sheng Zhu ◽  
Zheng Qi Huo ◽  
Jun Li ◽  
Yan Li

The objectives of this paper are to study the pool boiling heat transfer characteristics of twisted tubes in the flooded evaporator. The twisted tubes are processed from common circular evaporating tubes with an outer diameter of 15.88mm. The outer major axis diameter, minor axis diameter, wall thickness and length of the twisted tube are 19.50mm, 11.28mm, 1.09mm, and 3310mm, respectively. The outside tube pool boiling heat transfer coefficients, tube side Reynolds numbers, the wall superheat, the saturation temperature of refrigerant and the heat flux are considered as the key parameters. The results show that pool boiling heat transfer coefficient data increase with , and , respectively, and decrease as the wall superheat increases. It can be found in the case study that the overall heat transfer coefficient of twisted tube flooded evaporator (TFE) is about 1.15 times as high as the one of common flooded evaporator (FE) with a same heat capacity. It is proved that an application of the TFE in the water-cooled screw chiller can be feasible.


2013 ◽  
Vol 135 (9) ◽  
Author(s):  
Jiajun Xu ◽  
Bao Yang ◽  
Boualem Hammouda

In this work, thermophysical properties, microstructure, and pool boiling characteristics of water-in-polyalphaolefin (PAO) nanoemulsion fluids have been measured in the water concentration range of 0–10.3 vol. %, in order to gain basic data for nanoemulsion boiling. Water-in-PAO nanoemulsion fluids are formed via self-assembly with surfactant: sodium sullfosuccinate (AOT). Thermal conductivity of these fluids is found to increase monotonically with water concentration, as expected from the Maxwell equation. Unlike thermal conductivity, their dynamic viscosity first increases with water concentration, reaches a maximum at 5.3 vol. %, and then decreases. The observed maximum viscosity could be attributed to the attractive forces among water droplets. The microstructures of the water-in-PAO nanoemulsion fluids are measured via the small-angle neutron scattering (SANS) technique, which shows a transition from sphere to elongated cylinder when the water concentration increases above 5.3 vol. %. The pool boiling heat transfer of these water-in-PAO nanoemulsion fluids is measured on a horizontal Pt wire at room temperature (25 °C, subcooled condition). One interesting phenomenon observed is that the pool boiling follows two different curves randomly when the water concentration is in the range of 5.3 vol. % to 7.8 vol. %.


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