Preinjection—A Measure to Influence Exhaust Quality and Noise in Diesel Engines

1989 ◽  
Vol 111 (3) ◽  
pp. 445-450 ◽  
Author(s):  
H. Schulte ◽  
E. Scheid ◽  
F. Pischinger ◽  
U. Reuter

The combustion noise generated by DI diesel engines can be clearly reduced during both steady-state and transient operation in applying a pilot injection. After optimization, a slight increase in fuel consumption is found in the upper load range. The pilot injection also tends to reduce the NOx emissions. An increase in black smoke emissions is considered to be the main drawback with pilot injection. High-speed Schlieren photographs of injection and combustion phenomena within a pressurized chamber show that the higher black smoke emissions may be due to the combustion of the main injection quantity that occurs in a mixture that is insufficiently prepared and with nearly no delay due to the pilot injection. On the basis of these findings, it is concluded that a high degree of atomization and rapid vaporization of the main injection quantity must be accomplished. To achieve these goals better, a separate injection nozzle for the pilot quantity is preferred to an injection system with a single injection nozzle, providing both the pilot and the main quantity. Therefore, rather simple injection systems with a separate pilot injector can be developed that provide a constant pilot quantity and controlled pilot injection time over the entire engine map.

Author(s):  
Long Liu ◽  
Hongzi Fei ◽  
Jingtao Du

With the common-rail fuel injection systems widely used in diesel engines, the pilot injection strategy has been paid more attention for suppressing pollutants emissions and combustion noise. Using pilot injection strategies, leaner and more homogenous mixture formed in pilot spray results in the combustion process partially fulfill Premixed Charge Compression Ignition (PCCI). Therefore the combustion process of diesel engines with pilot injection strategy can be considered as partial PCCI (PPCI). Pilot injection causes the in-cylinder temperature increase before main injection, which shortens the ignition delay of main spray and consequently reduces the combustion noise, so that the pilot injection has potential to extend PPCI combustion model to high load operation. However, the mechanism of pilot injection effects on the combustion noise has not been fully understood, consequently it is difficult to estimate the lower combustion noise among different pilot injection conditions, that results in difficult selection of the pilot injection parameters in proper way. Thus, in this study, experiments were performed on a single-cylinder DI-diesel engine with pilot and main injection under high load operating conditions. The synthesized in-cylinder pressure levels (CPLs) in different frequency ranges as a novel method were proposed to analyze the pilot injection effects on combustion noise. The results reveal that pilot spray combustion mainly influences the high frequency combustion noise, and the later pilot injection timing causes the higher combustion noise. In the case of the short dwell between pilot and main injection, the increasing pilot injection quantity enhances the high frequency combustion noise. Meanwhile because of the pilot injection quantity increase, decrease of main injection quantity leads to lower combustion noise in middle frequency range.


Author(s):  
Lukáš Tunka ◽  
Adam Polcar

The article deals with the issue of high-pressure indication of a diesel tractor engine Z 1727, which was fitted with a modern electronically controlled common-rail injection system. The aim of the study is to evaluate the influence of the adjustment of the fuel system – start of injection (SOI) timings and the rail pressure (PRAIL) – on the pressure development in the cylinder (PCYL), the heat release (HR) and the combustion noise level (CNLA). Furthermore, the article examines the influence of pilot and post fuel injections on the CNLA. The experiments were conducted at constant speed (1480 rpm) with four PRAILs and different SOI timings. As the results of measurements have shown, higher rail pressure causes higher pressure and a release of a larger amount of heat in the cylinder. These two parameters are the basic prerequisite for higher engine efficiency – higher power output of the engine at lower fuel consumption and decreased production of harmful emissions. Other advantages of the common-rail fuel system include the potential of dividing the main injection dose into the pilot injection and main injection, as well as the potential post injection. The measurements have further demonstrated that including a pilot injection phase significantly contributes to a decrease in combustion noise level as well as a more even, quieter operation of the engine.


2019 ◽  
Vol 9 (9) ◽  
pp. 1875 ◽  
Author(s):  
Jingtao Du ◽  
Ximing Chen ◽  
Long Liu ◽  
Dai Liu ◽  
Xiuzhen Ma

Pilot injection combined with exhaust gas recirculation (EGR) is usually utilized to realize the partially premixed compression ignition (PPCI) mode in diesel engines, which enables the simultaneous decrease of nitrogen oxide and soot emissions to satisfy emission regulations. Moreover, the ignition delay of main injection combustion can also be shortened by pilot injection, and then combustion noise is reduced. Nevertheless, the mechanisms of pilot injection impacts on combustion noise are not completely understood. As such, it is hard to optimize pilot injection parameters to minimize combustion noise. Therefore, experiments were conducted on a four-stroke single-cylinder diesel engine with different pilot injection strategies and 20% EGR as part of an investigation into this relationship. Firstly, the combustion noise was analyzed by cylinder pressure levels (CPLs). Then, the stationary wavelet transforms (SWTs) and stationary wavelet packet transform (SWPT) were employed to decompose in-cylinder pressures at different scales, and thus the combustion noise generated by pilot and main combustion was investigated in both the time and frequency domain. The results show that pilot injection is dominant in the high frequency segment of combustion noise, and main injection has a major impact on combustion noise in the low and mid frequency segment. Finally, the effects of various pilot injection parameters on suppressing combustion noise were analyzed in detail.


Author(s):  
Dan Xu ◽  
Qing Yang ◽  
Xiaodong An ◽  
Baigang Sun ◽  
Dongwei Wu ◽  
...  

The double-solenoid-valve fuel injection system consists of an electronic unit pump and an electronic injector. It can realize the separate control of fuel supply and injection and has the advantages of adjusting pressure by cycle and flexible controlling of the injection rate. The interval angle between the pilot and main injection directly affects the action degree and the characteristics of two adjacent injections, affecting engine performance. This work realizes multiple injection processes on the test platform of a high-pressure double-solenoid-valve fuel injection system, with maximum injection pressure reaching 200 MPa. In this study, the interval between driven current signal of pilot injection termination and that of main injection initiation is defined as the signal interval (DT1), whereas the interval between pilot injection termination and main injection initiation is defined as the injection interval (DT2). The differences between the signal and the injection intervals are calculated, and the variation rule of the difference with respect to the signal interval is analyzed. Results show that the variation rule of the difference with the signal interval first decreases, then increases, and finally decreases. The variation rule of the delay angle from the start of needle movement to the start of fuel injection is found to be the root cause of this rule. The influence of the injection pressure on needle deformation and fuel flow rate of the nozzle results in the variation rule. In addition, the influence of the cam speed, temperature, and pipe length on the difference between the signal and injection interval is determined. This research provides guidance for an optimal control strategy of the fuel injection process.


Author(s):  
Long Liu ◽  
Naoto Horibe ◽  
Tatsuya Komizo ◽  
Issei Tamura ◽  
Takuji Ishiyama

With the universal utilization of the common-rail injection system in automotive diesel engines, the multistage injection strategies have become typical approaches to satisfy the increasingly stringent emission regulations, and especially the post injection has received considerable attention as an effective way for reducing the smoke emissions. Normally the post injection is applied in combination with the pilot injection to restrain the NOx emissions, smoke emissions, and combustion noise simultaneously, and the pilot injection condition affects the combustion process of the main injection and might affect the smoke reduction effect of the post injection. Thus this study aims at obtaining the post injection strategy to reduce smoke emissions in a diesel engine, where post injection is employed in combination with pilot injection. The experiments were performed using a single-cylinder diesel engine under various conditions of pilot and post injection with a constant load at an IMEP of 1.01 MPa, fixed speed of 1500 rpm, and NOx emissions concentration of 150 ± 5 ppm that was maintained by adjusting the EGR ratio. The injection pressure was set at 90 MPa at first, and then it was varied to 125 MPa to evaluate the effects of post injection on the smoke reduction in the case of higher injection pressure. The experimental results show that small post injection quantity with a short interval from the end of main injection causes less smoke emissions. And larger pilot injection quantity and later pilot injection timing lead to higher smoke emissions. And then, to explore and interpret the smoke emissions tendencies with varying pilot and post injection conditions, the experimental results of three-stage injection conditions were compared to those of two reference cases, which only included the pilot and main injection, and the interaction between main spray flames and post sprays was applied for analysis. Based on the comparative analysis, the larger smoke reduction effect of post injection was observed with the larger pilot injection quantity, while it is not greatly influenced by pilot injection timing. In addition, the smoke emissions can be reduced considerably by increasing the injection pressure, however the smoke reduction effect of post injection was attenuated. And all of these tendencies were able to be interpreted by considering the intensity variation of the interaction between main spray flames and post sprays.


2013 ◽  
Vol 104 ◽  
pp. 149-157 ◽  
Author(s):  
A.J. Torregrosa ◽  
A. Broatch ◽  
A. García ◽  
L.F. Mónico

Author(s):  
Koji Takasaki ◽  
Tatsuo Takaishi ◽  
Hiroyuki Ishida ◽  
Keijirou Tayama

Now, it is essential to apply some measures for NOx reduction to low-speed diesel engines emitting much more NOx than high-speed engines. At the same time PM emission must be reduced especially when bunker fuel or heavy fuel is burned. This paper describes the applications of SFWI (Stratified Fuel Water Injection) system and DWI (Direct Water Injection) system to large sized diesel engines to reduce NOx and PM emission. SFWI system makes it possible to inject water during fuel injection from the same nozzle hole without mixing the liquids. DWI system injects water with high injection pressure from the other injection hole than the fuel injection hole into the combustion chamber directly. For testing both the systems, a 2-stroke-cycle low-speed test engine was used.


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