A New Approach to Evaluating the In-Service Performance of Marine Gas Turbine Air Filters

1988 ◽  
Vol 110 (4) ◽  
pp. 621-627
Author(s):  
J. S. Hobday ◽  
J. Havill

Early work by the Naval Engineering Department of NGTE Pyestock, now RAE Pyestock, sought to define the Marine Aerosol through simple relationships between wind speed and aerosol size and distribution. Experience has shown the resulting Standard Aerosols to be unrepresentative of the actual conditions found in service. This paper describes a new approach using available ship and meteorological data and proven analytical techniques to generate a multivariable mathematical model of the Marine Aerosol embracing a wide envelope of operating conditions. It further describes how a simple model of a gas turbine air filter can be used in conjunction with the Marine Aerosol model and a model describing a ship propulsion system to predict the performance of the filter in terms of probable salt ingestion by the ship’s engines. This versatile design tool can be used for direct or comparative assessments of separator applications for marine gas tubine propulsion engines and generating sets.

Author(s):  
S. James ◽  
M. S. Anand ◽  
B. Sekar

The paper presents an assessment of large eddy simulation (LES) and conventional Reynolds averaged methods (RANS) for predicting aero-engine gas turbine combustor performance. The performance characteristic that is examined in detail is the radial burner outlet temperature (BOT) or fuel-air ratio profile. Several different combustor configurations, with variations in airflows, geometries, hole patterns and operating conditions are analyzed with both LES and RANS methods. It is seen that LES consistently produces a better match to radial profile as compared to RANS. To assess the predictive capability of LES as a design tool, pretest predictions of radial profile for a combustor configuration are also presented. Overall, the work presented indicates that LES is a more accurate tool and can be used with confidence to guide combustor design. This work is the first systematic assessment of LES versus RANS on industry-relevant aero-engine gas turbine combustors.


Author(s):  
Riccardo Da Soghe ◽  
Bruno Facchini ◽  
Luca Innocenti ◽  
Mirko Micio

Reliable design of secondary air system is one of the main tasks for the safety, unfailing and performance of gas turbine engines. To meet the increasing demands of gas turbines design, improved tools in prediction of the secondary air system behavior over a wide range of operating conditions are needed. A real gas turbine secondary air system includes several components, therefore its analysis is not carried out through a complete CFD approach. Usually, that predictions are performed using codes, based on simplified approach which allows to evaluate the flow characteristics in each branch of the air system requiring very poor computational resources and few calculation time. Generally the available simplified commercial packages allow to correctly solve only some of the components of a real air system and often the elements with a more complex flow structure cannot be studied; among such elements, the analysis of rotating cavities is very hard. This paper deals with a design-tool developed at the University of Florence for the simulation of rotating cavities. This simplified in-house code solves the governing equations for steady one-dimensional axysimmetric flow using experimental correlations both to incorporate flow phenomena caused by multidimensional effects, like heat transfer and flow field losses, and to evaluate the circumferential component of velocity. Although this calculation approach does not enable a correct modeling of the turbulent flow within a wheel space cavity, the authors tried to create an accurate model taking into account the effects of inner and outer flow extraction, rotor and stator drag, leakages, injection momentum and, finally, the shroud/rim seal effects on cavity ingestion. The simplified calculation tool was designed to simulate the flow in a rotating cavity with radial outflow both with a Batchelor and/or Stewartson flow structures. A primary 1D-code testing campaign is available in the literature [1]. In the present paper the authors develop, using CFD tools, reliable correlations for both stator and rotor friction coefficients and provide a full 1D-code validation comparing, due to lack of experimental data, the in house design-code predictions with those evaluated by CFD.


2005 ◽  
Vol 127 (2) ◽  
pp. 286-294 ◽  
Author(s):  
K. D. Brundish ◽  
M. N. Miller ◽  
C. W. Wilson ◽  
M. Jefferies ◽  
M. Hilton ◽  
...  

The objective of the work described in this paper was to identify a method of making measurements of the smoke particle size distribution within the sector of a gas turbine combustor, using a scanning mobility particle sizing (SMPS) analyzer. As well as gaining a better understanding of the combustion process, the principal reasons for gathering these data was so that they could be used as validation for computational fluid dynamic and chemical kinetic models. Smoke mass and gaseous emission measurements were also made simultaneously. A “water cooled,” gas sampling probe was utilized to perform the measurements at realistic operating conditions within a generic gas turbine combustor sector. Such measurements had not been previously performed and consequently initial work was undertaken to gain confidence in the experimental configuration. During this investigation, a limited amount of data were acquired from three axial planes within the combustor. The total number of test points measured were 45. Plots of the data are presented in two-dimensional contour format at specific axial locations in addition to axial plots to show trends from the primary zone to the exit of the combustor. Contour plots of smoke particle size show that regions of high smoke number concentration once formed in zones close to the fuel injector persist in a similar spatial location further downstream. Axial trends indicate that the average smoke particle size and number concentration diminishes as a function of distance from the fuel injector. From a technical perspective, the analytical techniques used proved to be robust. As expected, making measurements close to the fuel injector proved to be difficult. This was because the quantity of smoke in the region was greater than 1000mg/m3. It was found necessary to dilute the sample prior to the determination of the particle number concentration using SMPS. The issues associated with SMPS dilution are discussed.


Author(s):  
K. D. Brundish ◽  
M. N. Miller ◽  
C. W. Wilson ◽  
M. Hilton ◽  
M. P. Johnson ◽  
...  

The objective of the work described in this paper was to identify a method of making measurements of the smoke particle size distribution within the sector of a gas turbine combustor, using a Scanning Mobility Particle Sizing (SMPS) analyser. As well as gaining a better understanding of the combustion process, the principal reasons for gathering these data was so that they could be used as validation for Computational Fluid Dynamic (CFD) and chemical kinetic models. Smoke mass and gaseous emission measurements were also made simultaneously. A “water cooled,” gas sampling probe was utilised to perform the measurements at realistic operating conditions within a generic gas turbine combustor sector. Such measurements had not been previously performed and consequently initial work was undertaken to gain confidence in the experimental configuration. During this investigation, a limited amount of data were acquired from three axial planes within the combustor. The total number of test points measured were 45. Plots of the data are presented in 2 dimensional contour format at specific axial locations in addition to axial plots to show trends from the primary zone to the exit of the combustor. Contour plots of smoke particle size show that regions of high smoke number concentration once formed in zones close to the fuel injector persist in a similar spatial location further downstream. Axial trends indicate that the average smoke particle size and number concentration diminishes as a function of distance from the fuel injector. From a technical perspective, the analytical techniques used proved to be robust. As expected, making measurements close to the fuel injector proved to be difficult. This was because the quantity of smoke in the region was greater than 1000 mg/m3. It was found necessary to dilute the sample prior to the determination of the particle number concentration using SMPS. The issues associated with SMPS dilution are discussed.


Author(s):  
Evangelia C. Pontika ◽  
Anestis I. Kalfas ◽  
Ioanna Aslanidou

Abstract This paper presents the development of AeroEngineS (Aircraft Engine Simulation), a multi-platform app with graphical user interface for aero engine simulation and compressor map operating point prediction. Gas turbine performance simulation is a crucial part of the design process. It provides information about the required operating conditions of all the components and the overall performance of the engine so that engineers can determine whether the current engine configuration meets the performance requirements. Some gas turbine simulation programs have been developed in the last decades, however, there was a lack of an open-source, lightweight, user-friendly, but still very accurate, application which would be easily accessible from all platforms. AeroEngineS can be used as a user-friendly preliminary design tool, since, during this design phase, details about the geometry are not known yet. The main aim is to calculate simply and quickly the basic parameters of the thermodynamic cycle and the performance, in order to determine which design is able to meet the required specifications. AeroEngineS constitutes a free and simple app which can primarily serve educational purposes as it is easily accessible by students from any platform to assist them in aero engine technology courses. Secondarily, it has the potential to be used even by engineers as a quick tool accessible from all devices. The app consists of two basic stand-alone functions. The first function is aero engine simulation at Design Point which solves thermodynamic calculations. The second function is compressor map operating point prediction using a novel method of combining scaling techniques and Artificial Neural Networks.


Author(s):  
Mohan Sripathi ◽  
Sundar Krishnaswami ◽  
Allen M. Danis ◽  
Shih-Yang Hsieh

Stringent emissions regulations have led engine manufacturers to focus on fuel-efficient low emission technologies. Basic understanding and modeling of fundamental mechanisms governing formation and destruction of NOx, CO and UHC is essential to reduce pollutant emissions. Recent advances in turbulent combustion modeling have enabled designers to use CFD as a design tool for evaluating low emission concepts at the conceptual design phase. Prediction of pollutant NOx for gas turbine combustors has proven successful for design validation applications. The challenge is to provide quick and accurate estimates of NOx for application to gas turbine combustor preliminary design phase, which can be characterized by multiple design changes, varying operating conditions and a variety of fuel staging concepts. NOx formation processes are typically slow compared to the fast hydrocarbon oxidation reactions. As a result, NOx predictions are typically performed as a post-processing step on thermal field obtained from reacting flow simulations. This work builds on prior work on flamelet approach [1,3] by suitably blending it with FLUENT®’s species transport. NOx production within gas turbine combustors has contributions from two major sources: flame front & post-flame thermal NO. The flame front contributions are obtained from flamelet based computations involving detailed chemistry whereas the slow evolution of post-flame NOx is tracked by explicitly solving for NO species transport. The closure of turbulence-chemistry-interactions is derived from Girimaji’s [2] assumed PDF closure using temperature-composition correlations. A Gaussian PDF shape is used with mean and variance of temperatures accounting for the first and second moments, required for PDF weighting computations. The formulation has been validated against SANDIA D flame, and then extended to GE Aviation’s fielded combustors over a wide range of operating conditions, with errors within 11% at Take-Off condition. The model has also been used for pre-test predictions on a number of combustors under development.


Energies ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 389
Author(s):  
Jinfu Liu ◽  
Zhenhua Long ◽  
Mingliang Bai ◽  
Linhai Zhu ◽  
Daren Yu

As one of the core components of gas turbines, the combustion system operates in a high-temperature and high-pressure adverse environment, which makes it extremely prone to faults and catastrophic accidents. Therefore, it is necessary to monitor the combustion system to detect in a timely way whether its performance has deteriorated, to improve the safety and economy of gas turbine operation. However, the combustor outlet temperature is so high that conventional sensors cannot work in such a harsh environment for a long time. In practical application, temperature thermocouples distributed at the turbine outlet are used to monitor the exhaust gas temperature (EGT) to indirectly monitor the performance of the combustion system, but, the EGT is not only affected by faults but also influenced by many interference factors, such as ambient conditions, operating conditions, rotation and mixing of uneven hot gas, performance degradation of compressor, etc., which will reduce the sensitivity and reliability of fault detection. For this reason, many scholars have devoted themselves to the research of combustion system fault detection and proposed many excellent methods. However, few studies have compared these methods. This paper will introduce the main methods of combustion system fault detection and select current mainstream methods for analysis. And a circumferential temperature distribution model of gas turbine is established to simulate the EGT profile when a fault is coupled with interference factors, then use the simulation data to compare the detection results of selected methods. Besides, the comparison results are verified by the actual operation data of a gas turbine. Finally, through comparative research and mechanism analysis, the study points out a more suitable method for gas turbine combustion system fault detection and proposes possible development directions.


Author(s):  
Steve Ingistov ◽  
Michael Milos ◽  
Rakesh K. Bhargava

A suitable inlet air filter system is required for a gas turbine, depending on installation site and its environmental conditions, to minimize contaminants entering the compressor section in order to maintain gas turbine performance. This paper describes evolution of inlet air filter systems utilized at the 420 MW Watson Cogeneration Plant consisting of four GE 7EA gas turbines since commissioning of the plant in November 1987. Changes to the inlet air filtration system became necessary due to system limitations, a desire to reduce operational and maintenance costs, and enhance overall plant performance. Based on approximately 2 years of operational data with the latest filtration system combined with other operational experiences of more than 25 years, it is shown that implementation of the high efficiency particulate air filter system provides reduced number of crank washes, gas turbine performance improvement and significant economic benefits compared to the traditional synthetic media type filters. Reasons for improved gas turbine performance and associated economic benefits, observed via actual operational data, with use of the latest filter system are discussed in this paper.


1980 ◽  
Vol 102 (1) ◽  
pp. 121-125 ◽  
Author(s):  
S. K. Fraley ◽  
T. J. Hoffman ◽  
P. N. Stevens

A new approach in the use of Monte Carlo to solve heat conduction problems is developed using a transport equation approximation to the heat conduction equation. A variety of problems is analyzed with this method and their solutions are compared to those obtained with analytical techniques. This Monte Carlo approach appears to be limited to the calculation of temperatures at specific points rather than temperature distributions. The method is applicable to the solution of multimedia problems with no inherent limitations as to the geometric complexity of the problem.


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