Experimental Cascade Analysis of a Transonic Compressor Rotor Blade Section

1984 ◽  
Vol 106 (2) ◽  
pp. 288-294 ◽  
Author(s):  
H. A. Schreiber ◽  
H. Starken

A transonic compressor rotor blade cascade was tested in order to elucidate the flow behavior in the transonic regime and to determine the performance characteristic in the whole operating range of a rotor blade section. The experiments have been conducted in a transonic cascade wind tunnel, which enables tests even at sonic inlet velocities. The influence of the upstream Mach number between 0.8 and 1.1 and the inlet flow angle between choking and stalling of the blade row was investigated. The effect of the axial velocity density ratio (AVDR) could be studied by applying an endwall suction device. Furthermore, the level of the shock losses was determined from a wake analysis. A final comparison of cascade losses and those of the corresponding rotor blade element shows good agreement which underlines the applicability of the cascade model in the design of axial flow turbomachines.

Author(s):  
H. A. Schreiber ◽  
H. Starken

A transonic compressor rotor blade cascade was tested in order to elucidate the flow behaviour in the transonic regime and to determine the performance characteristic in the whole operating range of a rotor blade section. The experiments have been conducted in a transonic cascade wind tunnel, which enables tests even at sonic inlet velocities. The influence of the upstream Mach number between 0.8 and 1.1 and the inlet flow angle between choking and stalling of the blade row was investigated. The effect of the axial velocity density ratio (AVDR) could be studied by applying an endwall suction device. Furthermore the level of the shock losses was determined from a wake analysis. A final comparison of cascade losses and those of the corresponding rotor blade element shows good agreement which underlines the applicability of the cascade model in the design of axial flow turbomachines.


Author(s):  
Zongjun Hu ◽  
Gecheng Zha ◽  
Matthew Montgomery ◽  
Thomas Roecken ◽  
John Orosa

A non-monotonic meanline angle distribution technique with local negative camber is applied to a transonic rotor blade from the hub area to tip with the inlet Mach number varying from subsonic to low supersonic. The blade passage area is controlled by the non-monotonic meanline angle distribution, which results in reduced peak Mach number and weakened or removed shock wave. The negative camber is used downstream of the throat and hence it does not affect the flow passing capability of the blade section. The design point efficiency is significantly increased and the stall margin at part speed is also improved. Detailed results are given in the paper.


Author(s):  
Anton Weber ◽  
Wolfgang Steinert

As a feasibility study for a stator guide vane a highly loaded transonic compressor stator blade row was designed, optimized, and tested in a transonic cascade facility. The flow entering the turning device with an inlet Mach number of 1.06 has to be turned by more than 60° and diffused extremely to leave the blade row without swirl. Therefore, the basic question was: Is it feasible to gain such a high amount of flow turning with an acceptable level of total pressure losses? The geometric concept chosen is a tandem cascade consisting of a transonic blade row with a flow turning of 10° followed by a subsequent high-turning subsonic cascade. The blade number ratio of the two blade rows was selected to be 1:2 (transonic: subsonic). Design and optimization have been performed using a modern Navier-Stokes flow solver under 2D assumptions by neglecting side wall boundary-layer effects. In the design process it was found to be necessary to guide the wake of the low turning transonic blade near the suction surface of the subsonic blade. Furthermore, it is advantageous to enlarge the blade spacing of the ‘wake’ passage in relation to the neighbouring one of the high turning part. The optimized design geometry of the tandem cascade was tested in the transonic cascade windtunnel of the DLR in Cologne. At design flow conditions the experiments confirmed the design target in every aspect. A flow turning of more than 60°, a static pressure ratio of 1.75, and a total pressure loss coefficient of 0.15 was measured. The working range at design inlet Mach number of 1.06 is about 3.5° in terms of the inlet flow angle. A viscous analysis of various operating points showed excellent agreement with the experimental results.


Author(s):  
H. Rechter ◽  
P. Schimming ◽  
H. Starken

Based upon a blade pressure distribution similar to that one proposed by D. Korn, a supercritical cascade blade section was developed for a transonic compressor stator. The design inlet Mach number of M1 = 0.8 and the flow turning of Θ = 36.8 deg resulted in a diffusion factor around D = 0.5 and the blade suction surface pressure distribution was optimized with the aid of a boundary-layer calculation. In order to obtain the related cascade geometry, an inverse blade calculation was performed by E. Schmidt (University of Stuttgart) solving the potential flow equation with a finite difference relaxation method. In the experimental cascade tests, reasonable performance could be obtained at design point conditions for reduced loading (increeased axial velocity density ratio). However, the performance at lower inlet Mach numbers and different inlet flow angles was not acceptable. This was attributed to the measured blade pressure distribution, which differed from the design in the leading edge region. Based upon these results, a second supercritical cascade blade section was developed for the same inlet flow conditions and identical flow turning. The modified pressure distribution included also an axial stream tube contraction. The design intent was verified by the cascade tests which showed an improved performance at design and off-design. The combination of boundary layer and inverse blade-to-blade computation promises to become an effective design tool for axial flow compressors.


Energies ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 6143
Author(s):  
Xiaoxiong Wu ◽  
Bo Liu ◽  
Botao Zhang ◽  
Xiaochen Mao

Numerical simulations have been performed to study the effect of the circumferential single-grooved casing treatment (CT) at multiple locations on the tip-flow stability and the corresponding control mechanism at three tip-clearance-size (TCS) schemes in a transonic axial flow compressor rotor. The results show that the CT is more efficient when its groove is located from 10% to 40% tip axial chord, and G2 (located at near 20% tip axial chord) is the best CT scheme in terms of stall-margin improvement for the three TCS schemes. For effective CTs, the tip-leakage-flow (TLF) intensity, entropy generation and tip-flow blockage are reduced, which makes the interface between TLF and mainstream move downstream. A quantitative analysis of the relative inlet flow angle indicates that the reduction of flow incidence angle is not necessary to improve the flow stability for this transonic rotor. The control mechanism may be different for different TCS schemes due to the distinction of the stall inception process. For a better application of CT, the blade tip profile should be further modified by using an optimization method to adjust the shock position and strength during the design of a more efficient CT.


Author(s):  
A. Hergt ◽  
J. Klinner ◽  
J. Wellner ◽  
C. Willert ◽  
S. Grund ◽  
...  

The flow through a transonic compressor cascade shows a very complex structure due to the occuring shock waves. In addition, the interaction of these shock waves with the blade boundary layer inherently leads to a very unsteady flow behaviour. The aim of the current investigation is to quantify this behaviour and its influence on the cascade performance as well as to describe the occuring transonic flow phenomena in detail. Therefore, an extensive experimental investigation of the flow in a transonic compressor cascade has been conducted within the transonic cascade wind tunnel of DLR at Cologne. In this process, the flow phenomena were thoroughly examined for an inflow Mach number of 1.21. The experiments investigate both, the laminar as well as the turbulent shock wave boundary layer interaction within the blade passage and the resulting unsteady behaviour. The experiments show a fluctuation range of the passage shock wave of about 10 percent chord for both cases, which is directly linked with a change of the inflow angle and of the operating point of the cascade. Thereafter, RANS simulations have been performed aiming at the verification of the reproducibility of the experimentally examined flow behavior. Here it is observed that the dominant flow effects are not reproduced by a steady numerical simulation. Therefore, a further unsteady simulation has been carried out in order to capture the unsteady flow behaviour. The results from this simulation show that the fluctuation of the passage shock wave can be reproduced but not in the correct magnitude. This leads to a remaining weak point within the design process of transonic compressor blades, because the working range will be overpredicted. The resulting conclusion of the study is that the use of scale resolving methods such as LES or the application of DNS is necessary to correctly predict unsteadiness of the transonic cascade flow and its impact on the cascade performance.


Author(s):  
Chan-Sol Ahn ◽  
Kwang-Yong Kim

Design optimization of a transonic compressor rotor (NASA rotor 37) using the response surface method and three-dimensional Navier-Stokes analysis has been carried out in this work. The Baldwin-Lomax turbulence model was used in the flow analysis. Three design variables were selected to optimize the stacking line of the blade. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, adiabatic efficiency was successfully improved. It was found that the optimization process provides reliable design of a turbomachinery blade with reasonable computing time.


Author(s):  
R. Fuchs ◽  
W. Steinert ◽  
H. Starken

A transonic compressor rotor cascade designed for an inlet Mach number of 1.09 and 14 degrees of flow turning has been redesigned for higher loading by an increased pitch-to-chord ratio. Test results, showing the influence of inlet Mach number and flow angle on cascade performance are presented and compared to data of the basic design. Loss-levels of both, the original and the redesigned higher loaded blade were identical at design condition, but the new design achieved even lower losses at lower inlet Mach numbers. The computational design and analysis has been performed by a fast inviscid time-dependent code coupled to a viscous direct/inverse integral boundary-layer code. Good agreement was achieved between measured and predicted surface Mach number distributions as well as exit-flow angles. A boundary-layer visualization method has been used to detect laminar separation bubbles and turbulent separation regions. Quantitative results of measured bubble positions are presented and compared to calculated results.


2018 ◽  
Vol 140 (8) ◽  
Author(s):  
Jichao Li ◽  
Juan Du ◽  
Mingzhen Li ◽  
Feng Lin ◽  
Hongwu Zhang ◽  
...  

The effects of water ingestion on the performance of an axial flow compressor are experimentally studied with and without endwall treatment. The background to the work is derived from the assessment of airworthiness for an aero-engine. The stability-enhancing effects with endwall treatments under rain ingestion are not previously known. Moreover, all the endwall treatments are designed under dry air conditions in the compressor. Water ingestion at 3% and 5% relative to the design mass flow proposed in the airworthiness standard are applied to initially investigate the effects on the performance under smooth casing (SC). Results show that the water ingestions are mainly located near the casing wall after they move through the rotor blade row. The pressure rise coefficient increases, efficiency declines, and torque increases under the proposed water ingestion. The increase of the inlet water increases the thickness of the water film downstream the rotor blade row and aggravates the adverse effects on the performances. Subsequently, three endwall treatments, namely circumferential grooves, axial slots, and hybrid slots–grooves, are tested with and without water ingestion. Compared with no water ingestion, the circumferential grooves basically have no resistance to the water ingestion. The axial slots best prevent the drop of the pressure rise coefficient induced by water ingestion, and hybrid slots–grooves are the second-best place owing to the contribution of the front axial slots. Therefore, the hybrid slots–grooves can not only extend the stall margin with less efficiency penalty compared with axial slots, but also prevent rain ingestion from worsening the compressor performance.


Sign in / Sign up

Export Citation Format

Share Document