Measurements of Heat Transfer Distribution Over the Surfaces of Highly Loaded Turbine Nozzle Guide Vanes

1984 ◽  
Vol 106 (1) ◽  
pp. 149-158 ◽  
Author(s):  
D. A. Nealy ◽  
M. S. Mihelc ◽  
L. D. Hylton ◽  
H. J. Gladden

The results of an experimental study of aerodynamic (surface velocity) and heat transfer distributions over the surfaces of two different, highly loaded, low-solidity contemporary turbine vane designs are presented. The aerodynamic configurations of the two vanes were carefully selected to emphasize fundamental differences in the character of the suction surface pressure distributions and the consequent effect on surface heat transfer distributions. The experimental measurements were made in moderate-temperature, three-vane cascades under steady-state conditions. The principal independent parameters (Mach number, Reynolds number, turbulence intensity, and wall-to-gas temperature ratio) were varied over ranges consistent with actual engine operation, and the test matrix was structured to provide an assessment of the independent influence of each parameter. These measurements are intended to serve as verification data for a parallel analytical code development effort. The results of this parallel effort are briefly reviewed, and the principal conclusions to date are summarized.

2004 ◽  
Vol 126 (1) ◽  
pp. 139-149 ◽  
Author(s):  
F. E. Ames ◽  
M. Argenziano ◽  
C. Wang

Aft-loaded vane designs can have an impact on surface heat transfer distributions by accelerating boundary layers for a greater portion of the suction surface. New combustion systems developed for low emissions have produced substantial changes to the characteristics of inlet turbulence entering nozzle guide vanes. This paper documents heat transfer rates on an aft-loaded vane subject to turbulence generated by mock combustion configurations representative of recently developed catalytic and dry low NOx (DLN) combustors. Four different inlet turbulence conditions with levels ranging up to 21% are documented in this study and vane heat transfer rates are acquired at vane exit chord Reynolds numbers ranging from 500,000 to 2,000,000. Heat transfer distributions show the influence of the turbulence conditions on heat transfer augmentation and transition. Cascade aerodynamics are well documented and match pressure distributions predicted by a commercial computational fluid dynamics (CFD) code for this large-scale low-speed facility. The aft-loaded vane pressure distribution exhibits a minimum value at about 50% arc on the suction surface. This comprehensive vane heat transfer data set is expected to represent an excellent test case for vane heat transfer predictive methods. Predictive comparisons are shown based on a two-dimensional boundary layer code using an algebraic turbulence model for augmentation as well as a transition model.


2003 ◽  
Vol 125 (2) ◽  
pp. 221-231 ◽  
Author(s):  
Forrest E. Ames ◽  
Chao Wang ◽  
Pierre A. Barbot

New combustion systems developed for low emissions have produced substantial changes to the characteristics of inlet turbulence entering nozzle guide vanes. This paper documents the characteristics of turbulence generated by mock combustion system configurations representative of recently developed catalytic and dry low NOx combustors. Additionally, heat transfer rates are determined on the surface of a vane subjected to inlet turbulence generated by these mock combustor configurations. Six different inlet turbulence conditions with levels ranging up to 14% are documented in this study and vane heat transfer rates are acquired at exit chord Reynolds numbers ranging from 500,000 to 2,000,000. Heat transfer distributions show the influence of turbulence level and scale on heat transfer augmentation and transition. Cascade aerodynamics are well documented and match pressure distributions predicted by a commercial CFD code for this large-scale low-speed facility. The vane pressure distribution could be characterized as a conventional or fully loaded distribution. This comprehensive data set is expected to represent an excellent test case for vane heat transfer predictive methods. Predictive comparisons are shown based on a two-dimensional boundary layer code using an algebraic turbulence model for augmentation as well as a transition model.


Author(s):  
Forrest E. Ames ◽  
Chao Wang ◽  
Pierre A. Barbot

New combustion systems developed for low emissions have produced substantial changes to the characteristics of inlet turbulence entering nozzle guide vanes. This paper documents the characteristics of turbulence generated by mock combustion system configurations representative of recently developed catalytic and dry low NOx combustors. Additionally, heat transfer rates are determined on the surface of a vane subjected to inlet turbulence generated by these mock combustor configurations. Six different inlet turbulence conditions with levels ranging up to 14 percent are documented in this study and vane heat transfer rates are acquired at vane exit chord Reynolds numbers ranging from 500,000 to 2,000,000. Heat transfer distributions show the influence of turbulence level and scale on heat transfer augmentation and transition. Cascade aerodynamics are well documented and match pressure distributions predicted by a commercial CFD code for this large scale low speed facility. The vane pressure distribution could be characterized as a conventional or fully loaded distribution. This comprehensive data set on vane heat transfer is expected to represent an excellent test case for vane heat transfer predictive methods. Predictive comparisons are shown based on a two-dimensional boundary layer code using an algebraic turbulence model for augmentation as well as a transition model.


Author(s):  
K. S. Chana

It has been shown that the secondary flows present within turbine nozzle guide vanes have a marked effect on heat transfer. The horse-shoe and passage vortices, for example, have a major impact on platform and vane suction surface heat transfer. To investigate these effects further, heat transfer and aerodynamic measurements have been made on an annular transonic turbine nozzle guide vane ring, with three different platform geometries. The measurements were taken in the Isentropic Light Piston test facility at RAE Pyestock at representative values of engine Reynolds number, Mach number and freestream gas-to-wall temperature ratio. This paper compares and discusses the measured platform and vane suction surface Nusselt and Mach number distributions for the three different endwall profiles. Comparisons with theoretical flow and heat transfer predictions are presented.


Author(s):  
R. F. Martinez-Botas ◽  
A. J. Main ◽  
G. D. Lock ◽  
T. V. Jones

The Oxford University Blowdown Tunnel has been substantially modified to test a large annular cascade of high pressure nozzle guide vanes (mean blade diameter of 1.11 m and axial chord of 0.0673 m). The new transonic facility has been constructed to obtain complete contours of heat transfer coefficient for both the end walls and blade surfaces using the transient liquid crystal technique, to measure pressure distributions and losses, and to study fundamental aspects of boundary layers and secondary flows. The facility allows an independent variation of Reynolds and Mach numbers, providing aerodynamic and heat transfer measurements in the region of interest for gas turbine design. The mass flow rate through the cascade at NGV design conditions (exit Mach number 0.96 and Reynolds number 2.0 × 106) is 38 kg/s and the pressure-regulated test duration exceeds 7 seconds.


1992 ◽  
Vol 114 (1) ◽  
pp. 147-154 ◽  
Author(s):  
T. Arts ◽  
M. Lambert de Rouvroit

This contribution deals with an experimental aero-thermal investigation around a highly loaded transonic turbine nozzle guide vane mounted in a linear cascade arrangement. The measurements were performed in the von Karman Institute short duration Isentropic Light Piston Compression Tube facility allowing a correct simulation of Mach and Reynolds numbers as well as of the gas to wall temperature ratio compared to the values currently observed in modern aero engines. The experimental program consisted of flow periodicity checks by means of wall static pressure measurements and Schlieren flow visualizations, blade velocity distribution measurements by means of static pressure tappings, blade convective heat transfer measurements by means of platinum thin films, downstream loss coefficient and exit flow angle determinations by using a new fast traversing mechanism, and free-stream turbulence intensity and spectrum measurements. These different measurements were performed for several combinations of the free-stream flow parameters looking at the relative effects on the aerodynamic blade performance and blade convective heat transfer of Mach number, Reynolds number, and free-stream turbulence intensity.


Author(s):  
Brian T. Bohan ◽  
Marc D. Polanka

Abstract The innovative Ultra Compact Combustor (UCC) is an alternative to traditional turbine engine combustors and has been shown to reduce the combustor volume and offer potential improvements in combustion efficiency. Prior UCC configurations featured a circumferential combustion cavity positioned around the outside diameter (OD) of the engine. This configuration would be difficult to implement in a vehicle with a small, fixed diameter and had difficulty migrating the hot combustion products at the OD radially inward across an axial core flow to present a uniform temperature distribution to the first turbine stage. The present study experimentally tested a new UCC configuration that featured a circumferential cavity that exhausted axially into a dilution zone positioned just upstream of the nozzle guide vanes. The combustor was sized as a replacement burner for the JetCat P90 RXi small-scale turbine engine and fit inside the engine casing. This combustor configuration achieved a 33% length reduction compared to the stock JetCat combustor and achieved comparable engine performance across a limited operating range. Self-sustaining engine operation was achieved with a rotating compressor and turbine making this study the first to achieve operation of a UCC powered turbine engine.


Author(s):  
Tony Arts ◽  
Muriel Lambert De Rouvroit

This contribution deals with an experimental aero-thermal investigation around a highly loaded transonic turbine nozzle guide vane mounted in a linear cascade arrangement. The measurements were performed in the von Karman Institute short duration Isentropic Light Piston Compression Tube facility allowing a correct simulation of Mach and Reynolds numbers as well as of the gas to wall temperature ratio compared to the values currently observed in modern aero engines. The experimental programme consisted of flow periodicity checks by means of wall static pressure measurements and Schlieren flow visualizations, blade velocity distribution measurements by means of static pressure tappings, blade convective heat transfer measurements by means of platinum thin films, downstream loss coefficient and exit flow angle determinations by using a new fast traversing mechanism and freestream turbulence intensity and spectrum measurements. These different measurements were performed for several combinations of the freestream flow parameters looking at the relative effects on the aerodynamic blade performance and blade convective heat transfer of Mach number, Reynolds number and freestream turbulence intensity.


1992 ◽  
Vol 114 (4) ◽  
pp. 734-740 ◽  
Author(s):  
S. P. Harasgama ◽  
C. D. Burton

Heat transfer and aerodynamic measurements have been made on the endwalls of an annular cascade of turbine nozzle guide vanes in the presence of film cooling. The results indicate that high levels of cooling effectiveness can be achieved on the endwalls of turbine nozzle guide vanes (NGV). The NGV were operated at the correct engine nondimensional conditions of Reynolds number, Mach number, gas-to-wall temperature ratio, and gas-to-coolant density ratio. The results show that the secondary flow and horseshoe vortex act on the coolant, which is convected toward the suction side of the NG V endwall passage. Consequently the coolant does not quite reach the pressure side/casing trailing edge, leading to diminished cooling in this region. Increasing the blowing rate from 0.52 to 1.1 results in significant reductions in heat transfer to the endwall. Similar trends are evident when the coolant temperature is reduced. Measured heat transfer rates indicate that over most of the endwall region the film cooling reduces the Nusselt number by 50 to 75 percent.


Author(s):  
Stuart I. Benton ◽  
Chiara Bernardini ◽  
Jeffrey P. Bons ◽  
Rolf Sondergaard

Efforts to reduce blade count and avoid boundary layer separation have led to low-pressure turbine airfoils with significant increases in loading as well as front-loaded pressure distributions. These features have been independently shown to increase losses within the secondary flow field at the endwall. Compound angle blowing from discrete jets on the blade suction surface near the endwall has been shown to be effective in reducing these increased losses and enabling the efficient use of highly loaded blade designs. In this study, experiments are performed on the front loaded L2F low-pressure turbine airfoil in a linear cascade. The required mass flow is reduced by decreasing hole count from previous configurations and from the introduction of unsteady blowing. The effects of pulsing frequency and duty cycle are investigated using phase-locked stereo particle image velocimetry to demonstrate the large scale movement and hysteresis behavior of the passage vortex interacting with the pulsed jets. Total pressure loss contours at the cascade outlet demonstrate that the efficiency benefit is maintained with the use of unsteady forcing.


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