Design and Application of a Single Gas Turbine Matched with Two Tandem Driven Centrifugal Compressors

1980 ◽  
Vol 102 (1) ◽  
pp. 120-123
Author(s):  
D. W. Wood ◽  
R. G. Reid

This paper deals with the design and application of a 29,000 bhp (21,625 KW) gas turbine-compressor unit to perform the duties of high pressure ratio/low volume (storage) and low pressure ratio/high volume (transmission). To achieve this wide range of requirements, a single gas turbine was matched with two tandem driven centrifugal compressors. The paper describes the considerations and the techniques used to select the gas turbine, compressor aerodynamic performance and match the gas turbine and compressors.

Author(s):  
Colin Rodgers ◽  
Dan Brown

Three 140mm tip diameter centrifugal compressors were designed and tested to determine the one exhibiting the best performance most suitable for eventual application to a small 60KW radial flow type gas turbine. The design features, and stage test results of these three moderately high pressure ratio impellers are presented, together with a comparison of their respective test and CFD computed performance maps.


1978 ◽  
Vol 100 (4) ◽  
pp. 640-646 ◽  
Author(s):  
P. Donovan ◽  
T. Cackette

A set of factors which reduces the variability due to ambient conditions of the hydrocarbon, carbon monoxide, and oxides of nitrogen emission indices has been developed. These factors can be used to correct an emission index to reference day ambient conditions. The correction factors, which vary with engine rated pressure ratio for NOx and idle pressure ratio for HC and CO, can be applied to a wide range of current technology gas turbine engines. The factors are a function of only the combustor inlet temperature and ambient humidity.


Author(s):  
K. R. Pullen ◽  
N. C. Baines ◽  
S. H. Hill

A single stage, high speed, high pressure ratio radial inflow turbine was designed for a single shaft gas turbine engine in the 200 kW power range. A model turbine has been tested in a cold rig facility with correct simulation of the important non-dimensional parameters. Performance measurements over a wide range of operation were made, together with extensive volute and exhaust traverses, so that gas velocities and incidence and deviation angles could be deduced. The turbine efficiency was lower than expected at all but the lowest speed. The rotor incidence and exit swirl angles, as obtained from the rig test data, were very similar to the design assumptions. However, evidence was found of a region of separation in the nozzle vane passages, presumably caused by a very high curvature in the endwall just upstream of the vane leading edges. The effects of such a separation are shown to be consistent with the observed performance.


Author(s):  
H. C. Eatock ◽  
M. D. Stoten

United Aircraft Corporation studied the potential costs of various possible gas turbine engines which might be used to reduce automobile exhaust emissions. As part of that study, United Aircraft of Canada undertook the preliminary design and performance analysis of high-pressure-ratio nonregenerated (simple cycle) gas turbine engines. For the first time, high levels of single-stage component efficiency are available extending from a pressure ratio less than 4 up to 10 or 12 to 1. As a result, the study showed that the simple-cycle engine may provide satisfactory running costs with significantly lower manufacturing costs and NOx emissions than a regenerated engine. In this paper some features of the preliminary design of both single-shaft and a free power turbine version of this engine are examined. The major component technology assumptions, in particular the high pressure ratio centrifugal compressor, employed for performance extrapolation are explained and compared with current technology. The potential low NOx emissions of the simple-cycle gas turbine compared to regenerative or recuperative gas turbines is discussed. Finally, some of the problems which might be encountered in using this totally different power plant for the conventional automobile are identified.


Author(s):  
Zhendong Guo ◽  
Zhiming Zhou ◽  
Liming Song ◽  
Jun Li ◽  
Zhenping Feng

The design of high pressure ratio impellers is a challenging task. SRV2-O, a typical high pressure ratio centrifugal impeller is selected for the research. A good understanding of flow characteristics in the passage of SRV2-O is obtained by using 3D Reynolds-Averaged Navier-Stokes (RANS) solutions upon numerical validation. It confirms that tip leakage flow and shock wave boundary layer interactions produce the primary energy loss in this transonic impeller. A 3D multi-objective aerodynamic optimization and data mining method named BMOE is presented and programmed by integrating a self-adaptive multi-objective differential evolution algorithm SMODE, 3D blade parameterization method based on non-uniformed B-Spline, RANS solver technique and self-organization map (SOM) based data mining technique. Using BMOE, multi-objective aerodynamic design optimization and data mining is performed for SRV2-O. 14 Pareto solutions are obtained for maximizing isentropic efficiency and total pressure ratio of the impeller. Three typical Pareto solutions, Design A with the highest efficiency, Design B with the higher efficiency and larger pressure ratio and Design C with the maximum pressure ratio, are analyzed. Detailed analysis indicates that the aerodynamic performance of optimized designs is greatly improved. Furthermore, by SOM-based data mining on optimization results, trade-off relation between objective functions and parameter influence mechanism on impeller aerodynamic performance are visualized and explored.


Author(s):  
Ulrich Siller ◽  
Marcel Aulich

Achievement of an optimal compressor design with respect to its aerodynamic performance and feasible structural mechanics within an automated optimization process is subject of this paper. The compressor considered is a highly loaded, transonic fan stage, designed for achievement of a very high pressure ratio. To ensure operation in highly integrated installation conditions, a sufficient stability margin is of major concern. Multiple aerodynamic operating points at two rotational speeds allowed optimization of both the stability margin and the working line stage efficiency. On the part of structural mechanics, several static stress criteria were addressed for definite blade regions as well as the dynamic blade behavior in terms of the Campbell diagram. An optimization strategy was chosen, which targeted firstly on the fulfillment of multiple mechanical and aerodynamical constraints, while the aerodynamic performance was under constraint itself. Upon achievement, optimization aimed for maximum aerodynamic performance while keeping mechanics feasible. Response surfaces have been incorporated in the optimization process to reconcile costly high fidelity CFD and structural simulations with the large number of 114 free design parameters. Furthermore, optimization on these models enabled a successfully accomplishment of the constraint issue by a large number of numerically cheaper fitness evaluations. Starting from an already optimized baseline configuration, the current work targeted an improvement of the rotor aerodynamics in the transonic hub region and the resolution of previously unsolved problems concerning the rotor structural mechanics. Free design parameters were hub and casing contours in the rotor part, the shape of the leading and trailing blade edges and a high degree of freedom for rotor profile sections in the lower half of the blade.


1978 ◽  
Author(s):  
B. Becker ◽  
O. von Schwerdtner ◽  
J. Günther

In the course of developing the compressor of a 100-MW gas turbine, extensive measurements took place on a test compressor provided with the four front stages scaled down to 1:4.63. The performance investigations have been supplemented by measurements of flow distribution down- and upstream of the blading, as well as at various intermediate axial positions. The test stand, operating in a closed circuit, allowed for the variation of the Reynolds number by changing the pressure level. The geometry of the inlet casing was variable as well, thus enabling the comparison of results with axial, two- and one-sided inlet flows. In this connection, the vibrational behavior of the rotating blades, besides the aerodynamics of the compressor, have been investigated. In case of the inlet casing with a two-sided inflow, additional flow field analyses have been performed using a model without compressor blading. The theoretical results calculated under the assumption of a rotational-symmetric flow, as well as the measurements at the gas turbine compressor itself, are used for comparison. The gas turbine compressor operating with a mass flow of 483 kg/s at ISO-conditions and a pressure ratio of 10 is running in the highest performance range of single-shaft compressors in operation today.


Author(s):  
Tomas Scarinci ◽  
Christopher Freeman ◽  
Ivor Day

This paper describes the conceptual ideas, the theoretical validation, the laboratory testing and the field trials of a recently patented fuel-air mixing device for use in high-pressure ratio, low emissions, gaseous-fueled gas turbines. By making the fuel-air mixing process insensitive to pressure fluctuations in the combustion chamber, it is possible to avoid the common problem of positive feedback between mixture strength and the unsteady combustion process. More specifically, a mixing duct has been designed such that fuel-air ratio fluctuations over a wide range of frequencies can be damped out by passive design means. By scaling the design in such a way that the range of damped frequencies covers the frequency spectrum of the acoustic modes in the combustor, the instability mechanism can be removed. After systematic development, this design philosophy was successfully applied to a 35:1 pressure ratio aeroderivative gas turbine yielding very low noise levels and very competitive NOx and CO measurements. The development of the new premixer is described from conceptual origins through analytic and CFD evaluation to laboratory testing and final field trials. Also included in this paper are comments about the practical issues of mixing, flashback resistance and autoignition.


Author(s):  
U. Haupt ◽  
K. Bammert ◽  
M. Rautenberg

Blade vibration has to be considered in the design of high pressure ratio / high mass flow centrifugal compressors with increasing rotational speed values due to the reduced blade thickness. Results of a theoretical and experimental investigation concerning this problem are described. FE calculations of the stress distribution on the blade for the lower natural frequencies and various vibration tests at rest were carried out to investigate resonance and damping effects. This preparatory work was aimed at determining blade vibration behavior and acquiring fundamental experience for measurements on compressors in operation. Results of blade vibration measurements on compressors with a vaneless diffuser carried out with semiconductor strain gages and an 8-channel telemetry system are presented for constant rotational speed and for constant throttle valve position, and indicate considerable blade excitation during stall effects. Simultaneous flow measurements complete the investigation to determine the causes of blade vibration. For example, investigations were made of the extent of blade resonance excitation due to non-uniformity of the flow downstream of the impeller or due to flow disturbances caused by carrier blades for bearings in the compressor inlet and simulated by spoilers.


Author(s):  
R. Bhargava ◽  
A. Peretto

In the present paper, a comprehensive methodology for the thermo-economic performance optimization of an intercooled reheat (ICRH) gas turbine with recuperation for cogenerative applications has been presented covering a wide range of power-to-heat ratio values achievable. To show relative changes in the thermo-economic performance for the recuperated ICRH gas turbine cycle, results for ICRH, recuperated Brayton and simple Brayton cycles are also included in the paper. For the three load cases investigated, the recuperated ICRH gas turbine cycle provides the highest values of electric efficiency and Energy Saving Index for the cogenerative systems requiring low thermal loads (high power-to-heat ratio) compared to the other cycles. Also, this study showed, in general, that the recuperated ICRH cycle permits wider power-to-heat ratio range compared to the other cycles and for different load cases examined, a beneficial thermodynamic characteristic for the cogeneration applications. Furthermore, this study clearly shows that implementation of the recuperated ICRH cycle in a cogeneration system will permit to design a gas turbine which has the high specific work capacity and high electric efficiency at low value of the overall cycle pressure ratio compared to the other cycles studied. Economic performance of the investigated gas turbine cycles have been found dependent on the power-to-heat ratio value and the selected cost structure (fuel cost, electric sale price, steam sale price etc.), the results for a selected cost structure in the study are discussed in this paper.


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