Evaluation of Advanced Combustors for Dry NOx Suppression With Nitrogen Bearing Fuels in Utility and Industrial Gas Turbines

1982 ◽  
Vol 104 (2) ◽  
pp. 429-438 ◽  
Author(s):  
M. B. Cutrone ◽  
M. B. Hilt ◽  
A. Goyal ◽  
E. E. Ekstedt ◽  
J. Notardonato
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Pressure Ratio ◽  
Water Injection ◽  
Operating Conditions ◽  
Department Of Energy ◽  
Technical Program ◽  
Wide Range ◽  
Industrial Gas Turbines ◽  
Low Levels

The work described in this paper is part of the DOE/LeRC Advanced Conversion-Technology Project (ACT). The program is a multiple contract effort with funding provided by the Department of Energy, and technical program management provided by NASA LeRC. Combustion tests are in progress to evaluate the potential of seven advanced combustor concepts for achieving low NOx emissions for utility gas turbine engines without the use of water injection. Emphasis was on the development of the required combustor aerothermodynamic features for burning high nitrogen fuels. Testing was conducted over a wide range of operating conditions for a 12:1 pressure ratio heavy-duty gas turbine. Combustors were evaluated with distillate fuel, SRC-II coal-derived fuel, residual fuel, and blends. Test results indicate that low levels of NOx and fuel-bound nitrogen conversion can be achieved with rich-lean combustors for fuels with high fuel-bound nitrogen. In addition, ultra-low levels of NOx can be achieved with lean-lean combustors for fuels with low fuel-bound nitrogen.

Low NOx Advanced Vortex Combustor

2008 ◽  
Vol 130 (3) ◽  
Author(s):  
Ryan G. Edmonds ◽  
Joseph T. Williams ◽  
Robert C. Steele ◽  
Douglas L. Straub ◽  
Kent H. Casleton ◽  
...  
Keyword(s):  
Pressure Drop ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Operating Conditions ◽  
Attractive Alternative ◽  
Lean Premixed Combustion ◽  
Wide Range ◽  
Lean Premixed ◽  
Industrial Gas Turbines ◽  
Lean Fuel

A lean-premixed advanced vortex combustor (AVC) has been developed and tested. The natural gas fueled AVC was tested at the U.S. Department of Energy’s National Energy Technology Laboratory in Morgantown, WV. All testing was performed at elevated pressures and inlet temperatures and at lean fuel-air ratios representative of industrial gas turbines. The improved AVC design exhibited simultaneous NOx∕CO∕unburned hydrocarbon (UHC) emissions of 4∕4∕0ppmv (all emissions corrected to 15% O2 dry). The design also achieved less than 3ppmvNOx with combustion efficiencies in excess of 99.5%. The design demonstrated marked acoustic dynamic stability over a wide range of operating conditions, which potentially makes this approach significantly more attractive than other lean-premixed combustion approaches. In addition, the measured 1.75% pressure drop is significantly lower than conventional gas turbine combustors, which could translate into an overall gas turbine cycle efficiency improvement. The relatively high velocities and low pressure drop achievable with this technology make the AVC approach an attractive alternative for syngas fuel applications.

The Effect of Water Injection on Multi-Spool Gas Turbine Behaviour

2004 ◽  
Author(s):  
A. J. Meacock ◽  
A. J. White
Keyword(s):  
Gas Turbine ◽  
Power Output ◽  
Gas Turbines ◽  
Water Injection ◽  
Flow Characteristics ◽  
Operating Conditions ◽  
Water Droplets ◽  
Industrial Gas Turbines ◽  
Advanced Cycles ◽  
Gas Turbine Cycle

The injection of water droplets into industrial gas turbines is now common place and is central to several proposed advanced cycles. These cycles benefit from the subsequent reduction in compressor work, the increase in turbine work, and (in the case of recuperated cycles) reduction in compressor delivery temperature, which all act to increase the efficiency and power output. An investigation is presented here into the effect such water droplets will have on the operating point and flow characteristics of an aero-derivative gas turbine cycle. The paper first describes the development of a computer program to study the effects of water injection in multi-spool industrial gas turbines. The program can operate in two modes: the first uses pre-determined non-dimensional wet compressor maps to match the components and is instructive and fast but limited in scope; the second uses the compressor geometries as input and calculates the wet compressor operating conditions as and when required. As a result, it is more computationally demanding, but can cope with a wider range of circumstances. In both cases the compressor characteristics are calculated from a mean-line analysis using suitable loss, deviation and blockage models, coupled with Lagrangian-style droplet evaporation calculations. The program has been applied to a three-spool machine to address issues such as the effects of water-injection on power output and overall efficiency, and the off-design nature of the compressor operation.

Uncertainty Analysis of Inflow Conditions on an HPT Gas Turbine Nozzle: Effect on Particle Deposition

2020 ◽  
Author(s):  
R. Friso ◽  
N. Casari ◽  
M. Pinelli ◽  
A. Suman ◽  
F. Montomoli
Keyword(s):  
Gas Turbine ◽  
Energy Efficient ◽  
Gas Turbines ◽  
Particle Deposition ◽  
Operating Conditions ◽  
Wide Range ◽  
And Performance ◽  
Gas Turbine Nozzle ◽  
The Impact ◽  
Inflow Conditions

Abstract Gas turbines (GT) are often forced to operate in harsh environmental conditions. Therefore, the presence of particles in their flow-path is expected. With this regard, deposition is a problem that severely affects gas turbine operation. Components’ lifetime and performance can dramatically vary as a consequence of this phenomenon. Unfortunately, the operating conditions of the machine can vary in a wide range, and they cannot be treated as deterministic. Their stochastic variations greatly affect the forecasting of life and performance of the components. In this work, the main parameters considered affected by the uncertainty are the circumferential hot core location and the turbulence level at the inlet of the domain. A stochastic analysis is used to predict the degradation of a high-pressure-turbine (HPT) nozzle due to particulate ingestion. The GT’s component analyzed as a reference is the HPT nozzle of the Energy-Efficient Engine (E3). The uncertainty quantification technique used is the probabilistic collocation method (PCM). This work shows the impact of the operating conditions uncertainties on the performance and lifetime reduction due to deposition. Sobol indices are used to identify the most important parameter and its contribution to life. The present analysis enables to build confidence intervals on the deposit profile and on the residual creep-life of the vane.

scholarly journals Impact of compressed air energy storage demands on gas turbine performance

2020 ◽  
pp. 095765092090627 ◽  
Author(s):  
Uyioghosa Igie ◽  
Marco Abbondanza ◽  
Artur Szymański ◽  
Theoklis Nikolaidis
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Pressure Ratio ◽  
Engine Performance ◽  
Compressed Air ◽  
Design Stage ◽  
Simulation Code ◽  
Ratio Distribution ◽  
Stall Margin ◽  
Industrial Gas Turbines

Industrial gas turbines are now required to operate more flexibly as a result of incentives and priorities given to renewable forms of energy. This study considers the extraction of compressed air from the gas turbine; it is implemented to store heat energy at periods of a surplus power supply and the reinjection at peak demand. Using an in-house engine performance simulation code, extractions and injections are investigated for a range of flows and for varied rear stage bleeding locations. Inter-stage bleeding is seen to unload the stage of extraction towards choke, while loading the subsequent stages, pushing them towards stall. Extracting after the last stage is shown to be appropriate for a wider range of flows: up to 15% of the compressor inlet flow. Injecting in this location at high flows pushes the closest stage towards stall. The same effect is observed in all the stages but to a lesser magnitude. Up to 17.5% injection seems allowable before compressor stalls; however, a more conservative estimate is expected with higher fidelity models. The study also shows an increase in performance with a rise in flow injection. Varying the design stage pressure ratio distribution brought about an improvement in the stall margin utilized, only for high extraction.

Experimental Investigations of Pressure Drop in the Combustion Chamber of Gas Turbine

1989 ◽  
Author(s):  
Marek Dzida ◽  
Krzysztof Kosowski
Keyword(s):  
Pressure Drop ◽  
Combustion Chamber ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Operating Conditions ◽  
Experimental Results ◽  
Experimental Investigations ◽  
Relative Pressure ◽  
Wide Range ◽  
Few Data

In bibliography we can find many methods of determining pressure drop in the combustion chambers of gas turbines, but there is only very few data of experimental results. This article presents the experimental investigations of pressure drop in the combustion chamber over a wide range of part-load performances (from minimal power up to take-off power). Our research was carried out on an aircraft gas turbine of small output. The experimental results have proved that relative pressure drop changes with respect to fuel flow over the whole range of operating conditions. The results were then compared with theoretical methods.

Coal-Water Slurry Testing of an Industrial Gas Turbine

1992 ◽  
Author(s):  
R. A. Wenglarz ◽  
C. Wilkes ◽  
R. C. Bourke ◽  
H. C. Mongia
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Water Injection ◽  
Department Of Energy ◽  
Combustion System ◽  
Hot Gas ◽  
Water Slurry ◽  
Coal Water Slurry ◽  
Burning Coal ◽  
Industrial Gas Turbine

This paper describes the first test of an industrial gas turbine and low emissions combustion system on coal-water-slurry fuel. The engine and combustion system have been developed over the past five years as part of the Heat Engines program sponsored by the Morgantown Energy Technology Center of the U.S. Department of Energy (DOE). The engine is a modified Allison 501-K industrial gas turbine designed to produce 3.5 MW of electrical power when burning natural gas or distillate fuel. Full load power output increases to approximately 4.9 MW when burning coal-water slurry as a result of additional turbine mass flow rate. The engine has been modified to accept an external staged combustion system developed specifically for burning coal and low quality ash-bearing fuels. Combustion staging permits the control of NOx from fuel-bound nitrogen while simultaneously controlling CO emissions. Water injection freezes molten ash in the quench zone located between the rich and lean zones. The dry ash is removed from the hot gas stream by two parallel cyclone separators. This paper describes the engine and combustor system modifications required for running on coal and presents the emissions and turbine performance data from the coal-water slurry testing. Included is a discussion of hot gas path ash deposition and planned future work that will support the commercialization of coal-fired gas turbines.

Analysis of Part Electric Gas Turbine: A Novel Hybrid Propulsion Concept

2019 ◽  
Author(s):  
M. S. N. Murthy ◽  
Subhash Kumar ◽  
Sheshadri Sreedhara
Keyword(s):  
Gas Turbine ◽  
Electric Motor ◽  
Gas Turbines ◽  
Operating Conditions ◽  
Variable Speed ◽  
Hybrid Propulsion ◽  
Design Point ◽  
Part Load ◽  
Wide Range ◽  
Efficient Option

Abstract A gas turbine engine (GT) is very complex to design and manufacture considering the power density it offers. Development of a GT is also iterative, expensive and involves a long lead time. The components of a GT, viz compressor, combustor and turbine are strongly dependent on each other for the overall performance characteristics of the GT. The range of compressor operation is dependent on the functional and safe limits of surging and choking. The turbine operating speeds are required to be matched with that of compressor for wide range of operating conditions. Due to this constrain, design for optimum possible performance is often sacrificed. Further, once catered for a design point, gas turbines offer low part load efficiencies at conditions away from design point. As a more efficient option, a GT is practically achievable in a split configuration, where the compressor and turbine rotate on different shafts independently. The compressor is driven by a variable speed electric motor. The power developed in the combustor using the compressed air from the compressor and fuel, drives the turbine. The turbine provides mechanical shaft power through a gear box if required. A drive taken from the shaft rotates an electricity generator, which provides power for the compressor’s variable speed electric motor through a power bank. Despite introducing, two additional power conversions compared to a conventional GT, this split configuration named as ‘Part Electric Gas Turbine’, has a potential for new applications and to achieve overall better efficiencies from a GT considering the poor part load characteristics of a conventional GT.

Aerodynamic Instability and Life Limiting Effects of Inlet and Interstage Water Injection Into Gas Turbines

2005 ◽  
Author(s):  
Klaus Brun ◽  
Rainer Kurz ◽  
Harold R. Simmons
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Water Injection ◽  
Axial Compressor ◽  
Careful Analysis ◽  
Operating Conditions ◽  
Aerodynamic Stability ◽  
Surge Margin ◽  
Power Enhancement ◽  
Aerodynamic Instability

Gas turbine power enhancement technologies such as inlet fogging, interstage water injection, saturation cooling, inlet chillers, and combustor injection are being employed by end-users without evaluating the potentially negative effects these devices may have on the operational integrity of the gas turbine. Particularly, the effect of these add-on devices, off-design operating conditions, non-standard fuels, and compressor degradation/fouling on the gas turbine’s axial compressor surge margin and aerodynamic stability is often overlooked. Nonetheless, compressor aerodynamic instabilities caused by these factors can be directly linked to blade high-cycle fatigue and subsequent catastrophic gas turbine failure; i.e., a careful analysis should always proceed the application of power enhancement devices, especially if the gas turbine is operated at extreme conditions, uses older internal parts that are degraded and weakened, or uses non-standard fuels. This paper discusses a simplified method to evaluate the principal factors that affect the aerodynamic stability of a single shaft gas turbine’s axial compressor. As an example, the method is applied to a frame type gas turbine and results are presented. These results show that inlet cooling alone will not cause gas turbine aerodynamic instabilities but that it can be a contributing factor if for other reasons the machine’s surge margin is already slim. The approach described herein can be employed to identify high-risk applications and bound the gas turbine operating regions to limit the risk of blade life reducing aerodynamic instability and potential catastrophic failure.

Development and Testing of Harsh Environment, Wireless Sensor Systems for Industrial Gas Turbines

2009 ◽  
Author(s):  
David Mitchell ◽  
Anand Kulkarni ◽  
Alex Lostetter ◽  
Marcelo Schupbach ◽  
John Fraley ◽  
...  
Keyword(s):  
High Temperature ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Turbine Blades ◽  
Operating Conditions ◽  
Condition Based Maintenance ◽  
Harsh Environment ◽  
Sensor Systems ◽  
Wireless Telemetry ◽  
Industrial Gas Turbines

The potential for savings provided to worldwide operators of industrial gas turbines, by transitioning from the current standard of interval-based maintenance to condition-based maintenance may be in the hundreds of millions of dollars. In addition, the operational flexibility that may be obtained by knowing the historical and current condition of life-limiting components will enable more efficient use of industrial gas turbine resources, with less risk of unplanned outages as a result of off-parameter operations. To date, it has been impossible to apply true condition-based maintenance to industrial gas turbines because the extremely harsh operating conditions in the heart of a gas turbine preclude using the necessary advanced sensor systems to monitor the machine’s condition continuously. Siemens, Rove Technical Services, and Arkansas Power Electronics International are working together to develop a potentially industry-changing technology to build smart, self-aware engine components that incorporate embedded, harsh-environment-capable sensors and high temperature capable wireless telemetry systems for continuously monitoring component condition in the hot gas path turbine sections. The approach involves embedding sensors on complex shapes, such as turbine blades, embedding wireless telemetry systems in regions with temperatures that preclude the use of conventional silicon-based electronics, and successfully transmitting the sensor information from an environment very hostile to wireless signals. The results presented will include those from advanced, harsh environment sensor and wireless telemetry component development activities. In addition, results from laboratory and high temperature rig and spin testing will be discussed.

Analysis of Gas Turbine Rotating Cavities by an One-Dimensional Model

2009 ◽  
Author(s):  
Riccardo Da Soghe ◽  
Bruno Facchini ◽  
Luca Innocenti ◽  
Mirko Micio
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Design Tool ◽  
Operating Conditions ◽  
Outer Flow ◽  
One Dimensional ◽  
Wide Range ◽  
Air System ◽  
Secondary Air ◽  
Radial Outflow

Reliable design of secondary air system is one of the main tasks for the safety, unfailing and performance of gas turbine engines. To meet the increasing demands of gas turbines design, improved tools in prediction of the secondary air system behavior over a wide range of operating conditions are needed. A real gas turbine secondary air system includes several components, therefore its analysis is not carried out through a complete CFD approach. Usually, that predictions are performed using codes, based on simplified approach which allows to evaluate the flow characteristics in each branch of the air system requiring very poor computational resources and few calculation time. Generally the available simplified commercial packages allow to correctly solve only some of the components of a real air system and often the elements with a more complex flow structure cannot be studied; among such elements, the analysis of rotating cavities is very hard. This paper deals with a design-tool developed at the University of Florence for the simulation of rotating cavities. This simplified in-house code solves the governing equations for steady one-dimensional axysimmetric flow using experimental correlations both to incorporate flow phenomena caused by multidimensional effects, like heat transfer and flow field losses, and to evaluate the circumferential component of velocity. Although this calculation approach does not enable a correct modeling of the turbulent flow within a wheel space cavity, the authors tried to create an accurate model taking into account the effects of inner and outer flow extraction, rotor and stator drag, leakages, injection momentum and, finally, the shroud/rim seal effects on cavity ingestion. The simplified calculation tool was designed to simulate the flow in a rotating cavity with radial outflow both with a Batchelor and/or Stewartson flow structures. A primary 1D-code testing campaign is available in the literature [1]. In the present paper the authors develop, using CFD tools, reliable correlations for both stator and rotor friction coefficients and provide a full 1D-code validation comparing, due to lack of experimental data, the in house design-code predictions with those evaluated by CFD.

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