An Aerothermodynamic Analysis of Transonic Compressor Rotors Containing Three-Dimensional Shocks

1982 ◽  
Vol 104 (2) ◽  
pp. 386-393 ◽  
Author(s):  
Jian-zhong Xu ◽  
Zuo-ren Jiang ◽  
Jin-sheng Yang ◽  
Ying Zhang ◽  
Zhuan-she Du

Based on the basic aerothermodynamic equations in the differential and integral forms on an arbitrary stream surface in an arbitrary nonorthogonal curvilinear coordinate system derived in this paper, the relations between gas parameters ahead of and behind a shock on such a stream surface are established. These relations are greatly different from the relations for a plane shock because they contain the normal direction of the spatial shock, and the correlations between the stream surfaces are closer. Assuming the location and shape of the shock and using the above relations, calculations on the generalized surfaces of revolution are made, and the iterations between these calculations and the calculation on the central S2 stream surface are completed. These computational results and comparison with those of the conventional throughflow calculation demonstrate some important features of the three-dimensional shock and the tranconic flow in an axial compressor rotor. They are also useful for the aerothermodynamic design of compressors.

1980 ◽  
Vol 102 (4) ◽  
pp. 883-889 ◽  
Author(s):  
P. W. McDonald ◽  
C. R. Bolt ◽  
R. J. Dunker ◽  
H. B. Weyer

The flow field within the rotor of a transonic axial compressor has been computed and compared to measurements obtained with an advanced laser velocimeter. The compressor was designed for a total pressure ratio of 1.51 at a relative tip Mach number of 1.4. The comparisons are made at 100 percent design speed (20,260 RPM) with pressure ratios corresponding to peak efficiency, near surge, and wide open discharge operating conditions. The computational procedure iterates between a blade-to-blade calculation and an intrablade through flow calculation. Calculated Mach number contours, surface pressure distributions, and exit total pressure profiles are in agreement with the experimental data demonstrating the usefulness of quasi three-dimensional calculations in compressor design.


1983 ◽  
Vol 105 (3) ◽  
pp. 596-605 ◽  
Author(s):  
R. V. Chima ◽  
A. J. Strazisar

Two-and three-dimensional inviscid solutions for the flow within a transonic axial compressor rotor at design speed are compared to laser anemometer measurements at maximum flow and near stall operating points. Computational details of the two-dimensional axisymmetric stream function solution and the three-dimensional full Euler solution are described. Upstream of the rotor, the two and three-dimensional solutions for radial distribution of relative Mach number and total pressure agree well with the data. Within the bow wave system and the blade row, the axisymmetric two-dimensional solution shows only qualitative agreement with the data.


1982 ◽  
Author(s):  
R. V. Chima ◽  
A. J. Strazisar

Two and three-dimensional inviscid solutions for the flow within a transonic axial compressor rotor at design speed are compared to laser anemometer measurements at maximum flow and near stall operating points. Computational details of the two-dimensional axisymmetric stream function solution and the three-dimensional full Euler solution are described. Upstream of rotor, the two-dimensional and three-dimensional solutions for radial distribution of relative Mach number and total pressure agree well with the data. Within the bow wave system and the blade row, the axisymmetric two-dimensional solution shows only qualitative agreement with the data.


Author(s):  
Chunill Hah ◽  
Douglas C. Rabe ◽  
Thomas J. Sullivan ◽  
Aspi R. Wadia

The effects of circumferential distortions in inlet total pressure on the flow field in a low-aspect-ratio, high-speed, high-pressure-ratio, transonic compressor rotor are investigated in this paper. The flow field was studied experimentally and numerically with and without inlet total pressure distortion. Total pressure distortion was created by screens mounted upstream from the rotor inlet. Circumferential distortions of 8 periods per revolution were investigated at two different rotor speeds. The unsteady blade surface pressures were measured with miniature pressure transducers mounted in the blade. The flow fields with and without inlet total pressure distortion were analyzed numerically by solving steady and unsteady forms of the Reynolds-averaged Navier-Stokes equations. Steady three-dimensional viscous flow calculations were performed for the flow without inlet distortion while unsteady three-dimensional viscous flow calculations were used for the flow with inlet distortion. For the time-accurate calculation, circumferential and radial variations of the inlet total pressure were used as a time-dependent inflow boundary condition. A second-order implicit scheme was used for the time integration. The experimental measurements and the numerical analysis are highly complementary for this study because of the extreme complexity of the flow field. The current investigation shows that inlet flow distortions travel through the rotor blade passage and are convected into the following stator. At a high rotor speed where the flow is transonic, the passage shock was found to oscillate by as much as 20% of the blade chord, and very strong interactions between the unsteady passage shock and the blade boundary layer were observed. This interaction increases the effective blockage of the passage, resulting in an increased aerodynamic loss and a reduced stall margin. The strong interaction between the passage shock and the blade boundary layer increases the peak aerodynamic loss by about one percent.


1997 ◽  
Vol 119 (1) ◽  
pp. 122-128 ◽  
Author(s):  
S. L. Puterbaugh ◽  
W. W. Copenhaver

An experimental investigation concerning tip flow field unsteadiness was performed for a high-performance, state-of-the-art transonic compressor rotor. Casing-mounted high frequency response pressure transducers were used to indicate both the ensemble averaged and time varying flow structure present in the tip region of the rotor at four different operating points at design speed. The ensemble averaged information revealed the shock structure as it evolved from a dual shock system at open throttle to an attached shock at peak efficiency to a detached orientation at near stall. Steady three-dimensional Navier Stokes analysis reveals the dominant flow structures in the tip region in support of the ensemble averaged measurements. A tip leakage vortex is evident at all operating points as regions of low static pressure and appears in the same location as the vortex found in the numerical solution. An unsteadiness parameter was calculated to quantify the unsteadiness in the tip cascade plane. In general, regions of peak unsteadiness appear near shocks and in the area interpreted as the shock-tip leakage vortex interaction. Local peaks of unsteadiness appear in mid-passage downstream of the shock-vortex interaction. Flow field features not evident in the ensemble averaged data are examined via a Navier-Stokes solution obtained at the near stall operating point.


1996 ◽  
Author(s):  
Steven L. Puterbaugh ◽  
William W. Copenhaver ◽  
Chunill Hah ◽  
Arthur J. Wennerstrom

An analysis of the effectiveness of a three-dimensional shock loss model used in transonic compressor rotor design is presented. The model was used during the design of an aft-swept, transonic compressor rotor. The demonstrated performance of the swept rotor, in combination with numerical results, is used to determine the strengths and weaknesses of the model. The numerical results were obtained from a fully three-dimensional Navier-Stokes solver. The shock loss model was developed to account for the benefit gained with three-dimensional shock sweep. Comparisons with the experimental and numerical results demonstrated that shock loss reductions predicted by the model due to the swept shock induced by the swept leading edge of the rotor were exceeded. However, near the tip the loss model under-predicts the loss because the shock geometry assumed by the model remains swept in this region while the numerical results show a more normal shock orientation. The design methods and the demonstrated performance of the swept rotor is also presented. Comparisons are made between the design intent and measured performance parameters. The aft-swept rotor was designed using an inviscid axisymmetric streamline curvature design system utilizing arbitrary airfoil blading geometry. The design goal specific flow rate was 214.7 kg/sec/m2 (43.98 lbm/sec/ft2), the design pressure ratio goal was 2.042, and the predicted design point efficiency was 94.0. The rotor tip sped was 457.2 m/sec (1500 ft/sec). The design flow rate was achieved while the pressure ratio fell short by 0.07. Efficiency was 3 points below prediction, though at a very high 91 percent. At this operating condition the stall margin was 11 percent.


1993 ◽  
Vol 115 (2) ◽  
pp. 283-295 ◽  
Author(s):  
W. N. Dawes

This paper describes recent developments to a three-dimensional, unstructured mesh, solution-adaptive Navier–Stokes solver. By adopting a simple, pragmatic but systematic approach to mesh generation, the range of simulations that can be attempted is extended toward arbitrary geometries. The combined benefits of the approach result in a powerful analytical ability. Solutions for a wide range of flows are presented, including a transonic compressor rotor, a centrifugal impeller, a steam turbine nozzle guide vane with casing extraction belt, the internal coolant passage of a radial inflow turbine, and a turbine disk cavity flow.


1999 ◽  
Vol 122 (1) ◽  
pp. 45-54 ◽  
Author(s):  
M. Inoue ◽  
M. Kuroumaru ◽  
T. Tanino ◽  
M. Furukawa

Evolution and structure of multiple stall cells with short-length-scale in an axial compressor rotor have been investigated experimentally. In a low-speed research compressor rotor tested, a short-length-scale stall cell appeared at first, but did not grow rapidly in size, unlike a so-called “spike-type stall inception” observed in many multistage compressors. Alternatively, the number of cells increased to a certain stable state (a mild stall state) under a fixed throttle condition. In the mild stall state the multiple stall cells, the size of which was on the same order of the inception cell (a few blade spacings), were rotating at 72 percent of rotor speed and at intervals of 4.8 blade spacings. With further throttling, a long-length-scale wave appeared overlapping the multiple short-length-scale waves, then developed to a deep stall state with a large cell. In order to capture the short-length-scale cells in the mild stall state, a so-called “double phase-locked averaging technique” has been developed, by which the flow field can be measured phase locked to both the rotor and the stall cell rotation. Then, time-dependent ensemble averages of the three-dimensional velocity components upstream and downstream of the rotor have been obtained with a slanted hot-wire, and the pressure distributions on the casing wall with high-response pressure transducers. By a physically plausible explanation for the experimental results, a model for the flow mechanism of the short-length-scale stall cell has been presented. The distinctive feature of the stall cell structure is on the separation vortex bubble with a leg traveling ahead of the rotor, with changing the blade in turn on which the vortex leg stands. [S0889-504X(00)00701-7]


Author(s):  
Wei Zhu ◽  
Songtao Wang ◽  
Longxin Zhang ◽  
Jun Ding ◽  
Zhongqi Wang

This study aimed to enhance the understanding of flow phenomena in low-reaction aspirated compressors. Three-dimensional, multi-passage steady and unsteady numerical simulations are performed to investigate the performance sensitivity to tip clearance variation on the first-stage rotor of a multistage low-reaction aspirated compressor. Three kinds of tip clearance sizes including 1.0τ, 2.0τ and 3.0τ are modeled, in which 1.0τ corresponds to the designed tip clearance size of 0.2 mm. The steady numerical simulations show that the overall performance of the rotor moves toward lower mass flow rate when the tip clearance size is increased. Moreover, energy losses, efficiency reduction and stall margin decrease are also observed with increasing tip clearance size. This can be mostly attributed to the damaging impact of intense tip clearance flow. For unsteady simulation, the result shows periodical oscillation of the tip leakage vortex and a “two-passage periodic structure” in the tip region at the near-stall point. The occurrence of the periodical oscillation is due to the severe interaction between the tip clearance flow and the shock wave. However, the rotor operating state is still stable at this working point because a dynamic balance is established between the tip clearance flow and incoming flow.


Author(s):  
Chan-Sol Ahn ◽  
Kwang-Yong Kim

Design optimization of a transonic compressor rotor (NASA rotor 37) using the response surface method and three-dimensional Navier-Stokes analysis has been carried out in this work. The Baldwin-Lomax turbulence model was used in the flow analysis. Three design variables were selected to optimize the stacking line of the blade. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, adiabatic efficiency was successfully improved. It was found that the optimization process provides reliable design of a turbomachinery blade with reasonable computing time.


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