Dynamic Equilibrium Constitutive Relations of Copper Powder Within Dies Subjected to Mutliple Shock Compactions

1989 ◽  
Vol 111 (2) ◽  
pp. 183-191 ◽  
Author(s):  
Yukio Sano ◽  
Kiyohiro Miyagi ◽  
Koji Tokushima

An approximate dynamic equilibrium pressure p-specific volume V relation exists for porous materials of a simple type undergoing mutliple shock compaction processes. A copper powder medium in dies is assumed to be of such a type, and the relation is constructed when the medium is compacted by a punch. It is given by an expression in the form of p=(V−Vi)/[b{Vi(1−a)−V}], where Vi, a and b are the material constants. These constants are estimated by matching the computational and experimental results obtained for the mean green density of the medium. Similarly, a dynamic equilibrium lateral pressure p1-specific volume V relation is also estimated for the medium after being given by p1=αp2+βp for ρ<3430 kg/m3, where α and β are the material constants and ρ is the density, while p1=0.5(Vsolid/V)νp+c for ρ≧3430 kg/m3, where Vsolid is the specific volume of solid copper, ν the material constant, and the contant c continuously connects the lateral pressures of the above two equations at ρ=3430 kg/m3. The compaction processes analyzed using the estimated relations agree favorably with the powder particle movement and shock wave front paths from experiments, suggesting the validity of the simple type assumption and that of the estimated relationships.

1992 ◽  
Vol 114 (2) ◽  
pp. 117-138
Author(s):  
Yukio Sano

Recently, we have elucidated some mechanical behaviors of powders during the compaction. The elucidation involves the constitutive relations of a powder medium under the multishock compaction, the qualitative behavior such as the similarities of the compaction processes, the die wall friction effect, and the uniformity of the final density distribution of the compact with a high density, and the quantitative behavior analyzed by the pseudo-viscosity method and the shock fitting. This review describes this behavior systematically.


1992 ◽  
Vol 114 (1) ◽  
pp. 63-70
Author(s):  
Yukio Sano ◽  
Koji Tokushima ◽  
Yuji Inoue ◽  
Yoshihito Tomita

In an earlier paper [4], two sets of equations which governed the processes of propagation of shock waves reflected from the punch and plug surfaces in a die-contained copper powder medium were presented. The pressure-specific volume relation included in the sets of equations was composed of three partial relations having different material constants. In the present paper the sets of equations are simplified by assuming that the pressure and specific volume at the front and back sides of the shock front are always related by the same material constants, and linear equations are obtained by introducing a further minor assumption into the simplified nonlinear equations included in the sets of equations. Two sorts of analytical solutions of the linear equations are obtained. One is a general-form solution, while the other is a closed-form solution. The general-form solution calculated is compared satisfactorily with the difference solution computed in the previous study, confirming that the assumption introduced into the simplified equations is minor. Furthermore, calculated characteristics of the general-form solution are revealed by the consideration of the simplified equations and the linear equations, giving greater insight into the compaction processes. The closed-form solution, which is obtained only for the propagation of the shock wave starting from the punch surface and returning from the plug surface, agrees well with the general-form solution.


1987 ◽  
Vol 109 (4) ◽  
pp. 306-313
Author(s):  
Kiyohiro Miyagi ◽  
Yukio Sano ◽  
Takuo Hayashi

The similarity of dynamic compaction processes was investigated theoretically and predicted in our previous report, where powder media in a die were assumed to be of a simple type, and the punch and plug to be rigid bodies. The predictions were based on a set of one-dimensional equations and a set of nondimensionalized one-dimensional equations. The objective of this study is to examine the similarity experimentally and to present the results of compaction experiments in order to verify the existence predicted. The experiments were carried out on a copper powder medium in dies having inner cross-section in elementary shapes such as circle, square and triangle. The pressure of the medium at a point contacting the end of the plug, the density distribution and mean density of the green compacts were measured in the experiment. From the analysis of the experimental data the validity of the dynamic similarity theory was demonstrated and the similarity was verified to exist despite the differences in size and shape between the dies used, which implies that the copper powder medium in the dies of elementary shapes is of a simple type. Relations between the density and the shape coefficients showed that the density reached maximum as the coefficients decreased approaching a certain point with a decreasing influence of the die wall friction, while past that point, contrary to the prediction by the theory, it began to decrease due to an increasing influence of the elastic deformation of the punch and plug.


Author(s):  
Luis A. Varela J. ◽  
Calvin M. Stewart

Hastelloy X and stainless steel 304 are alloys widely used in industrial gas turbines components, petrochemical industry and energy generation applications; In the Pressure Vessel and Piping (PVP) industries they are used in nuclear and chemical reactors, pipes and valves applications. Hastelloy X and stainless steel 304 are favored for these types of applications where elevated temperatures are preferred for better systems’ efficiencies; they are favored due to its high strength and corrosion resistance at high temperature levels. A common characteristic of these alloys, is its rate-dependent mechanical behavior which difficult the prediction of the material response for design and simulation purposes. Therefore, a precise unified viscoplastic model capable to describe Hastelloy X and stainless steel 304 behaviors under a variety of loading conditions at high temperatures is needed to allow a better and less conservative design of components. Numerous classical unified viscoplastic models have been proposed in literature, to predict the inelastic behavior of metals under extreme environments. Based on Miller and Walker classical unified constitutive models a novel hybrid unified viscoplastic constitutive model is introduced in the present work, to describe the inelastic behavior caused by creep and fatigue effects at high temperature. The presented hybrid model consists of the combination of the best aspects of Miller and Walker model constitutive equations, with the addition of a damage rate equation which provides a description of the damage evolution and rupture prediction capabilities for Hastelloy X and stainless steel 304. A detailed explanation on the meaning of each material constant is provided, along with its impact on the hybrid model behavior. Material constants were calculated using the recently developed Material Constant Heuristic Optimizer (MACHO) software, to ensure the use of the optimal material constants values. This software uses the simulated annealing algorithm to determine the optimal material constants in a global surface, by comparing numerical simulations to an extensive database of experimental data. To validate the capabilities of the proposed hybrid model, numerical simulation results are compared to a broad range of experimental data at different stress levels and strain amplitudes; besides the consideration of two alloys in the present work, would demonstrate the model’s capabilities and flexibility to model multiple alloys behavior. Finally a quantitative analysis is provided to determine the percentage error and coefficient of determination between the experimental data and numerical simulation results to estimate the efficiency of the proposed hybrid model.


2021 ◽  
Vol 18 (4) ◽  
pp. 583-593
Author(s):  
Jian Yang ◽  
Li-Yun Fu ◽  
Bo-Ye Fu ◽  
Zhiwei Wang ◽  
Wanting Hou

Abstract Thermally coupled constitutive relations are generally used to determine material constants and elastic moduli (Young's modulus and shear modulus) of solid media. Conventional studies on this issue are mainly based on the linear temperature dependence of elastic moduli, whereas analytical difficulties are often encountered in theoretical studies on nonlinear temperature dependence, particularly at high temperatures. This study investigates the thermally coupled constitutive relations for elastic moduli and material constants using the assumption of axisymmetric fields, with applications to geologic materials (marble, limestone and granite). The Taylor power series of the Helmholtz free energy function within dimensionless temperatures could be used to develop the thermally coupled constitutive relations. The thermoelastic equivalent constitutive equations were formulated under the generalized Hooke's law. The material constants of solid rocks were determined by fitting experimental data using axisymmetric stress and strain fields at different temperatures, based on their thermomechanical properties. For these geologic materials, the resultant equivalent elastic moduli and deformations were in good agreement with those from the experimental measurements. Thermal stresses, internal moisture evaporation and internal rock compositions significantly affected the experimental results. This study provides a profound understanding of the thermally coupled constitutive relations that are associated with the thermomechanical properties of solid rocks exposed to high temperatures.


1986 ◽  
Vol 108 (2) ◽  
pp. 147-152
Author(s):  
Yukio Sano

Multiple shock compactions of powder media within a die with a rigid punch are theoretically investigated. First, similarity of dynamic compaction processes for a powder medium of a simple type is exhibited through nondimensionalized one-dimensional equations. The similarity is established after determination of three parameters, i.e., the ratio S* of the lateral surface to the cross-sectional area of the medium, the ratio M* of the mass of the punch to that of the powder medium filled in the die, and the compaction energy per unit powder volume e. The similarity indicates that the particle velocity, specific volume and pressure have the same variation with respect to nondimensional time at all points in the medium with various cross-sections and initial lengths so long as S* is kept fixed at a certain value, i.e., at the same proportional nondimensional point in the medium. The density distributions of the green compacts are necessarily identical, and so is the mean density in all compactions. Second, it is shown in one of the nondimensionalized equations that wall frictional influence in a compaction where S* → 0 is not present, while the wall frictional influence is extremely large when S* is very large, which implies that the mean densities of the compacts are larger in compactions with smaller S*. Two types of compactions can be obtained for any powder medium because the equation used is applicable to any medium.


2011 ◽  
Vol 133 (12) ◽  
Author(s):  
Dharmendra Tripathi

Motivated by the objective of improving an understanding of the complex rheological fluid dynamics in fluid engineering and biomedical engineering, we consider the creeping flow of Burgers’ fluid with a fractional model through a peristaltic tube in the present article. Homotopy analysis method is used to solve the problem and obtain the approximate analytical solution in terms of axial velocity, volumetric flow rate, pressure gradient, stream function and mechanical efficiency under the long wavelength approximation. It is assumed that the cross-section of the tube varies sinusoidally along the length of tube. The impacts of fractional parameters, material constants, time and amplitude on the pressure difference, frictional force across one wavelength and trapping, are depicted numerically. It is found that the second material constant helps the flow pattern, whereas the other three material constants resist it through the peristaltic tube. The effects of fractional parameters on flow pattern are found to be opposite to each other.


1989 ◽  
Vol 111 (4) ◽  
pp. 254-257
Author(s):  
S. E. Jones ◽  
P. P. Gillis ◽  
J. C. Foster ◽  
L. L. Wilson

A new one-dimensional theory for estimating the dynamic yield strength of materials, based on post-test measurements of Taylor impact specimens, has been developed by the authors. This theory offers the advantage of mathematical simplicity, while requiring only measurements of final specimen length, final undeformed length, and impact velocity as experimental data inputs. It is observed that the theory can accommodate a variety of material constitutive relations while preserving its basic simplicity. In particular, the dynamic material strength on impact, Y, can be directly correlated with impact velocity V through the relation Y = − Y0 − BV2. Here Y0 is the static yield strength and B is a material constant. This relation provides a rate-dependent constitutive law that is potentially useful in situations such as rod penetration, for example.


Author(s):  
R. E. Raab ◽  
O. L. de Lange

We consider multipole theory of linear constitutive relations for the macroscopic electromagnetic response fields D and H to electric octopole–magnetic quadrupole order. We use a recently developed transformation theory to obtain unique, physically acceptable, constitutive relations from the unphysical relations of conventional multipole theory. Explicit expressions for the transformed material constants and transformed macroscopic multipole moment densities in terms of appropriate macroscopic polarizability tensors are presented for both non–magnetic and magnetic media. The electric octopole–magnetic quadrupole contributions yield a new, physically acceptable multipole expression for the AC magnetizability; they satisfy the Post constraint; and they disagree with published results based on trial–and–error methods.


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