Improving the Long-Term Performance of Elastomeric Seals by Material Behavior Design

2009 ◽  
Vol 131 (4) ◽  
Author(s):  
Ryan B. Sefkow ◽  
Nicholas J. Maciejewski ◽  
Barney E. Klamecki

Previously it was shown that including smaller inset regions of less stiff material in the larger O-ring section at locations of high stress results in lower strain energy density in the section. This lower energy content is expected to lead to improved long-term seal performance due to less permanent material deformation and so less loss of seal-housing contact pressure. The shape of the inset region, the time-dependent change in material properties, and hence change in seal behavior over time in use were not considered. In this research experimental and numerical simulation studies were conducted to characterize the time-dependent performance of O-ring section designs with small inset regions of different mechanical behaviors than the larger surrounding section. Seal performance in terms of the rate of loss of contact pressure of modified designs and a baseline elastic, one-material design was calculated in finite element models using experimentally measured time-dependent material behavior. The elastic strain energy fields in O-ring sections were calculated under applied pressure and applied displacement loadings. The highest stress, strain, and strain energy regions in O-rings are near seal-gland surface contacts with significantly lower stress in regions of applied pressure. If the size of the modified region of the seal is comparable to the size of the highest energy density region, the shape of the inset is not a major factor in determining overall seal section behavior. The rate of loss of seal-housing contact pressure over time was less for the modified design O-ring sections compared with the baseline seal design. The time-dependent performance of elastomeric seals can be improved by designing seals based on variation of mechanical behavior of the seal over the seal section. Improvement in retention of sealing contact pressure is expected for seal designs with less stiff material in regions of high strain energy density.

2021 ◽  
Vol 15 (57) ◽  
pp. 331-349
Author(s):  
Andrea Kusch ◽  
Simone Salamina ◽  
Daniele Crivelli ◽  
Filippo Berto

Strain energy density is successfully used as criterion for failure assessment of brittle and quasi-brittle material behavior. This work investigates the possibility to use this method to predict the strength of V-notched specimens made of PMMA under static uniaxial tensile load. Samples are characterized by a variability of notch root radii and notch opening angles. Notched specimens fail with a quasi-brittle behavior, albeit PMMA has a nonlinear stress strain curve at room temperature. The notch root radius has most influence on the strength of the specimen, whereas the angle is less relevant. The value of the strain energy density is computed by means of finite element analysis, the material is considered as linear elastic. Failure prediction, based on the critical value of the strain energy density in a well-defined volume surrounding the notch tip, show very good agreement (error <15%) with experimental data.


2017 ◽  
Vol 62 (2) ◽  
pp. 150
Author(s):  
Ladislav Zich ◽  
Natália Václavíková

Goal of this work was to measure dimensional changes of ion-exchange membranes and resins used in electrodialysis (ED) or electrodeionization (EDI) devices under the applied pressure and temperatures up to 60 °C in order to describe their behavior in real conditions of these processes. Regarding ion exchange resins, measurements of their compressibility were carried out with samples of gel strongly basic and strongly acidic pure resins, their mixture and macroporous strongly acidic resin. In case of ion exchange membranes, their thickness changes under the influence of pressure and temperature were measured and long-term experiments were performed with the maximal applied pressure. To obtain a complete view, ED spacer frame foil properties were also examined in long-term experiments. For each experiment, the unique work methodology and measurement apparatus was proposed. It was found that each resin exhibited specific behavior under applied pressure and temperature. Furthermore, the important impact of temperature changes on ion exchange membranes and ED spacer foils was observed, and then, it was examined under the conditions of pressure load similar to that in real ED device. This work confirms that the research of mechanical properties of ion exchange materials has a great importance, mainly if it simulates real conditions in industrial ED and EDI modules. It can help in designing new or improved module components taking into account expected temperature or pressure changes of ion exchange materials.


2018 ◽  
Vol 10 (09) ◽  
pp. 1850104 ◽  
Author(s):  
D. M. Taghizadeh ◽  
H. Darijani

In this paper, the mechanical behavior of incompressible transversely isotropic materials is modeled using a strain energy density in the framework of Ball’s theory. Based on this profound theory and with respect to physical and mathematical aspects of deformation invariants, a new polyconvex constitutive model is proposed for the mechanical behavior of these materials. From the physical viewpoint, it is assumed that the proposed model is additively decomposed into three parts nominally representing the energy contributions from the matrix, fiber and fiber–matrix interaction where each of the parts should be presented in terms of the invariants consistent with the physics of the deformation. From the mathematical viewpoint, the proposed model satisfies the fundamental postulates on the form of strain energy density, specially polyconvexity and coercivity constraints. Indeed, polyconvexity ensures ellipticity condition, which in turn provides material stability and in combination with coercivity condition, guarantees the existence of the global minimizer of the total energy. In order to evaluate the performance of the proposed strain energy density function, some test data of incompressible transverse materials with pure homogeneous deformations are used. It is shown that there is a good agreement between the test data and the obtained results from the proposed model. At the end, the performance of the proposed model in the prediction of the material behavior is evaluated rather than other models for two representative problems.


2009 ◽  
Vol 131 (4) ◽  
Author(s):  
Nicholas J. Maciejewski ◽  
Ryan B. Sefkow ◽  
Barney E. Klamecki

The performance of elastomeric seals degrades over time in use due to the development of permanent material deformation. The existence of localized high stress regions below seal-housing contact areas led to consideration of improving O-ring design by modifying material behavior to decrease strain energy, and so permanent deformation, in these regions. Photoelastic stress analysis was used to experimentally characterize the stress and strain fields in O-ring sections and to validate finite element models used in design studies. O-ring section designs that included small inset regions of different material behavior than the larger surrounding section were investigated with the intent of manipulating and reducing the strain energy content. Finite element models of O-rings were used to characterize the strain energy content and distribution for inset materials with various stress-strain behaviors. Measurements of permanent deformation and load-deflection behavior of specimens held under applied compression over time showed dependence of the amount of permanent deformation on strain energy. Design rules were extracted from results of studies in which inset region material stiffness, stress-strain behavior, size, and location in the larger section were varied. O-ring sections with regions of less stiff material result in lower strain energy and more uniform strain energy density distribution than the typical one-material seal. Inclusion of less stiff softening stress-strain behavior material insets in the larger O-ring section produced reduction in strain energy level and favorable redistribution of the high strain energy density regions compared with the conventional one-material one-material-behavior design. Similar concepts will apply to the design of other elastomeric structures in which permanent material deformation affects structure performance.


1991 ◽  
Vol 239 ◽  
Author(s):  
T P Weihs ◽  
J B Pethica

ABSTRACTTime-dependent deformation (TDD) in small volumes was monitored using an alternating (AC) force technique and a Nanoindenter. The AC technique provides a continuous measure of contact stiffness during an indentation. By holding the force constant and monitoring the stiffness, the applied pressure and an effective strain rate were measured. Reasonable strain rate sensitivities were obtained for permanent indentations involving significant plastic strains. Time-dependent recovery due to residual strain energy is also reported. For reversible, elastic indentations, TDD was seen when the applied force was held constant. The deformation is attributed to atomic diffusion.


2019 ◽  
Author(s):  
Zhao-Yang Zhang ◽  
Tao LI

Solar energy and ambient heat are two inexhaustible energy sources for addressing the global challenge of energy and sustainability. Solar thermal battery based on molecular switches that can store solar energy and release it as heat has recently attracted great interest, but its development is severely limited by both low energy density and short storage stability. On the other hand, the efficient recovery and upgrading of low-grade heat, especially that of the ambient heat, has been a great challenge. Here we report that solar energy and ambient heat can be simultaneously harvested and stored, which is enabled by room-temperature photochemical crystal-to-liquid transitions of small-molecule photoswitches. The two forms of energy are released together to produce high-temperature heat during the reverse photochemical phase change. This strategy, combined with molecular design, provides high energy density of 320-370 J/g and long-term storage stability (half-life of about 3 months). On this basis, we fabricate high-performance, flexible film devices of solar thermal battery, which can be readily recharged at room temperature with good cycling ability, show fast rate of heat release, and produce high-temperature heat that is >20<sup> o</sup>C higher than the ambient temperature. Our work opens up a new avenue to harvest ambient heat, and demonstrate a feasible strategy to develop high-performance solar thermal battery.


2019 ◽  
Author(s):  
Zhao-Yang Zhang ◽  
Tao LI

Solar energy and ambient heat are two inexhaustible energy sources for addressing the global challenge of energy and sustainability. Solar thermal battery based on molecular switches that can store solar energy and release it as heat has recently attracted great interest, but its development is severely limited by both low energy density and short storage stability. On the other hand, the efficient recovery and upgrading of low-grade heat, especially that of the ambient heat, has been a great challenge. Here we report that solar energy and ambient heat can be simultaneously harvested and stored, which is enabled by room-temperature photochemical crystal-to-liquid transitions of small-molecule photoswitches. The two forms of energy are released together to produce high-temperature heat during the reverse photochemical phase change. This strategy, combined with molecular design, provides high energy density of 320-370 J/g and long-term storage stability (half-life of about 3 months). On this basis, we fabricate high-performance, flexible film devices of solar thermal battery, which can be readily recharged at room temperature with good cycling ability, show fast rate of heat release, and produce high-temperature heat that is >20<sup> o</sup>C higher than the ambient temperature. Our work opens up a new avenue to harvest ambient heat, and demonstrate a feasible strategy to develop high-performance solar thermal battery.


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