Chatter Vibration of Lathe Tools. Part 2: On the Mechanism of Exciting Energy Supply

1983 ◽  
Vol 105 (2) ◽  
pp. 107-113 ◽  
Author(s):  
E. Marui ◽  
S. Ema ◽  
S. Kato

First, the development of the chatter vibration is observed using several turning tools having various cutting edge configurations and in the conditions in which there are different levels of interference between the flank of the tool and the workpiece. Next, the exciting energy provided by the contact of tool flank and workpiece is calculated using an interference model at the tool flank which includes an elastic deformation of workpiece. This theoretical result agrees qualitatively with the experimental result concerning the development of chatter vibration. The energy-supplying mechanism in primary chatter vibration of a turning tool is clarified by examining the foregoing results collectively.

1995 ◽  
Vol 117 (4) ◽  
pp. 551-558 ◽  
Author(s):  
E. Marui ◽  
M. Hashimoto ◽  
S. Kato

This paper deals with the regenerative chatter vibration occurring in cutting tools with different side cutting edge angles. The occurrence of regenerative chatter vibration of the cutting tool is influenced by two factors, which are closely related to the vibratory energy supply or consumption. One factor is the interference effect between the tool flank and the workpiece. Of course, this factor exists in the primary chatter, too. The other is the regenerative effect. The influence of both factors on the regenerative chatter vibration of cutting tools with different side cutting edge angles is examined experimentally. The vibratory energy supply is simulated, considering the dynamic cutting process. As a result, the property of the regenerative chatter vibration and the influence of the side cutting edge angle on the regenerative chatter vibration are clarified.


Author(s):  
Ken Haneda ◽  
Motohiko Murai ◽  
Jun Yamanoi

Underwater platform was proposed in OMAE 2015 for the purpose of enhancing productivity of various types of renewable energy converter on the sea and its feasibility study was carried out through 2 types of tank experiment [1]. The underwater platform which is a very large frame shape structure connects several floaters under the sea to share power cables and mooring lines and to keep relative distances between the floaters. In the experiment, 1/200 scale elastic model with three spar buoys was used. The buoys imitated spar type floating offshore wind turbines (FOWTs). From the experiment, it was shown that the platform with large draft can reduce its response in waves. In this paper, we report new result and knowledge obtained by additional model experiments use the 1/200 model. In the experiment, we changed the arrangement and draft of the model and measured hydro-elastic deformation of the underwater platform in waves. From the last experiment, relationship between draft settings and response was shown. In the experiment, relationship between wave angles and response was surveyed. From the experiment, we have confirmed followings: 1. Rigid-body motion is remarkable in beam waves, 2. Elastic response is remarkable in head waves, and 3. Remarkable torsional motion is occurred in 45 degrees’ waves. The more important thing, however, is that the experimental result indicated that the platform of large draft decreases its motion in the all the wave angles.


Author(s):  
Ildus Saetgalievich Nurgaliev

New approach to the measurements in agro-ecologic micrometeorology is suggested on the bases of renewable solar panels for energy supply to instruments at the remote sites and new turbulent model of the flow of the gases. Analytical dynamic model of the turbulent multi-component flow in the three-layer boundary system is presented. Turbulence is simulated by the non-zero vorticity, but not only. Other mathematical aspects of the turbulence are an introducing new model of the material point and considering a torsion of their trajectories. The generalized advection-diffusion-reaction equation is derived for an arbitrary number of components in the flow. The flows in the layers are objects for matching requirements on the boundaries between the layers. Different types of transport mechanisms are dominant on the different levels of the layers and space scales. The same models of mass and energy transfer are instrumental in simulation rural electrification concepts in general on the bases renewable sources.


2012 ◽  
Vol 268-270 ◽  
pp. 1105-1108
Author(s):  
Long Han Xie ◽  
Ru Xu Du

Spiral spring is one of most important components in mechanical systems. According to literatures, there are only few studies on spiral springs. Using the Castiliago’s method and Mohr’s theorem, the mechanic model of spiral spring in elastic deformation is developed. As a typical case, Archimedes spiral spring is studied in details and experiments are also conducted to validate the mechanic model. Experiment shows that the theoretical analysis and experimental result matches very well, therefore the mechanic model can be used to estimate the deformation of spiral spring and to guide and facilitate the design of spiral spring.


2019 ◽  
Vol 1 ◽  
pp. 1-3
Author(s):  
Hangyu Wang ◽  
Haowen Yan

<p><strong>Abstract.</strong> For the early curve generalization algorithms, most of them only consider the reduction of the number of vertices, and do not take into consideration the important role of bends, especially the characteristic bends, on the shape of the curve. And the existing generalization methods based on the bends of the curve have complex algorithms and a large amount of calculation, focus on relationship between adjacent bends excessively and ignore the relationship among the overall bends. In addition, the threshold setting for filtering the bends is based on the unreasonable experience. Aiming at the problems above, a generalization algorithm based on the area of bends is proposed to achieve the purpose of simplifying the curve with the head/tail breaks classification method in this paper. Experiment shows that the algorithm is simple and efficient, and can iteratively take account of the overall bends with reasonable threshold, discarding the small bends and retaining the characteristic bends of the original curve to obtain generalization results which conform the natural law and is highly similar to the original graphics at different levels of detail.</p><p>Head/tail breaks is a classification method that is always applied to the classification of heavy-tailed data. Heavy-tailed data is universal in nature and human society. For example, there are more small towns than big cities in the world. However, small towns are less important than big cities in the field of economy and politics. Thus, cartographers will mark the big cities on the map and eliminate the small town. Map generalization is a progress of retaining important elements and delete unimportant elements. Head/tail breaks is able to extract significant data which can be retained as a generalization result by arithmetic mean.</p><p>Figure 1 shows the algorithm flow chart. First of all, we divide the curve into several bends with oblique-dividing-curve method. Secondly, we calculate the area of each bend, and then use head/tail breaks to complete the classification of the area of bends. If the percentage of bends in the head is less than 40%, it means the data conform to heavy-tailed distribution and can be classified with head/tail breaks. If the percentage of bends in the head is greater than 40%, the head/tail breaks is not applicable to this data. After classification, for the bends which is more important in the head, we reserve them directly. For the bends in the tail, we extract the feature points of each bend by retaining the point farthest from the axis so as to maintain the local shape of the original curve. Finally, we merge the bends in the head and the feature points as a generalization result.</p><p>The experimental result is shown in the Fig 2. The data of this experiment is administrative division map of Gansu Province extracted from a China map with a scale of 1&amp;thinsp;:&amp;thinsp;10,000,000. Because algorithm can be executed iteratively, it can generate results at different levels of detail. We can see that from the result in detail to concise result, the graphic changes progressively and there is no oversimplified result. With comparison of three algorithms in the Fig 3, the generalization results of both this paper and bend group division algorithm have better retention of characteristic bends than Douglas-Peuker algorithm. However, the algorithm of this paper has higher compression ratio and less execution time than bend group division algorithm, as shown in Table 1.</p><p>The algorithm of this paper is based on nature law rather than empirical threshold, and can generate progressive results at different levels of details by iteration. In addition, it takes overall relationship of bends into consideration, so the generalization result is unique. The experimental result shows this algorithm has not only better retention of characteristic bends than Douglas-Peuker algorithm but also higher compression ratio and less execution time than bend group division algorithm. To further optimize the algorithm, we will study how to evaluate the apparent extent of the curved feature better and how to extract and eliminate the small bend inside of the bend in the head in order to improve compression ratio in the future.</p>


Author(s):  
Afia Sultana ◽  
Mohammad Salim ◽  
Md Abdul Kader ◽  
Md. Babul Akter ◽  
M. Kamruzzaman ◽  
...  

An experiment was conducted at the Farmer’s Field, Boyra village, Mymensingh, Bangladesh during the period from February to May 2016 to study the yield performance of boro rice for seed production as influenced by nitrogen and phosphorus fertilization with different levels of roguing. The experiment comprised three levels of roguing viz. no roguing (R0), roguing one time (R1) and roguing two times (R2) and five doses of N and P fertilizers viz. Farmer practice (F1: 250 kg urea and 260 kg TSP), Optimum/recommended (F2: 187 kg urea and 200 kg TSP), High N (F3: 200 kg urea and 200 kg TSP), High P (F4: 187 kg urea and 240 kg TSP) and High N + High P (F5: 200 kg urea and 240 kg TSP). The experiment was laid out in a randomized complete block design with three replications. Results revealed that the Optimum doses of fertilizer applications significantly produced the highest grain yield among the treatments. All the yield contributing characters showed the best performance in this treatment. Though roguing did not produce significant yield variation but the interaction effects did. Here, The Optimum doses of fertilizer without roguing (F2R0) produced highest grain yield but it was at per with F3R1, F2R2, F2R1, F4R1 and F5R2 treatments. Among the five statistically alike treatments F2R2 i.e. optimum fertilizer dose with two rougings produced the highest number of filled grains per panicle and highest seed germination and appreciably higher percentage of pure seed. Based on this experimental result, it appears that optimum fertilizer dose with two times rouging treatment performed the best for seed production in BRRI dhan29.


2020 ◽  
Vol 110 (05) ◽  
pp. 354-359
Author(s):  
Lars Petruschke ◽  
Stefan Seyfried ◽  
Thomas Kohne ◽  
Max Burkhardt ◽  
Mark Helfert ◽  
...  

Im Rahmen des Projekts ETA-Transfer werden bei neun Industriepartnern Produktionsanlagen sowie die entsprechenden Energieversorgungsnetze hinsichtlich energetischer Optimierungspotenziale untersucht. Hierzu wurden unter anderem Messkampagnen zum Erfassen elektrischer und thermischer Leistungsaufnahmen durchgeführt. Um ein Benchmarking zu erlauben, wurde eine Datenbank aufgesetzt, welche einen Vergleich auf verschiedenen Ebenen mittels Key Performance Indicators ermöglicht. &nbsp; Within the scope of the ETA-Transfer project, production plants as well as the corresponding energy supply networks of nine industrial partners were examined with regard to energy optimization potentials. Among other things, measurement campaigns were carried out to record electrical and thermal power consumption. In order to enable benchmarking, a database was created which allows a comparison on different levels by means of Key Performance Indicators.


2011 ◽  
Vol 487 ◽  
pp. 278-282 ◽  
Author(s):  
Duc Nam Nguyen ◽  
Ju Long Yuan ◽  
Bing Hai Lv ◽  
Zhe Wu

The mechanics of elasticity is a novel aspheric fabrication technology that could transform aspheric optical fabrication technology into sphere optical fabrication technology. The shape accuracy of the optical lens changes significantly with deformation conditions and various parameters of machining process. Considering Polymethyl-methacrylate (acrylic PMMA) characteristic and elastic deformation aspheric surface generated by the load is uniformly distributed over the inner portion of the plate, the investigation of elastic deformation machining method for aspheric surface generation is introduced in this paper. The subject of this study is to determine finished surface shape of acrylic after lapping process. The experiment results are compared with the finite element analysis (FEA) and theoretical results. The mentioned finite element models were established using the software Abaqus/CAE. The experiment result showed that the error of deformation curves between analytical and experimental result is smaller than FEA and experimental result. The theoretical of deformation curves obtained close to the experiment curves. The results indicate that the experimental investigation of elastic deformation machining method can be used to fabricate the aspheric surface with simple machining process and high efficiency.


2011 ◽  
Vol 325 ◽  
pp. 79-84
Author(s):  
Wan Shan Wang ◽  
Peng Guan ◽  
Yuan Suo Xian ◽  
Tian Biao Yu

Compared with other metal edged cutting, grinding research is immature on aspect of grinding mechanism and experimental research. With the development of computer technology, FEM is widely used in research of metal cutting process. In this paper, macro simulation of surface grinding is researched with the software MSC.Dytran, and the corresponding experimental study is carried out. On the basis of discussing the simulation cases, the simulation result, especially, grinding force, are analyzed. The simulation and experimental result are basically consistent with the theoretical result.


1988 ◽  
Vol 110 (4) ◽  
pp. 315-321 ◽  
Author(s):  
S. Ema ◽  
H. Fujii ◽  
E. Marui

The whirling vibration of the drill when beginning the drilling of a workpiece with a pilot hole, is theoretically examined. It becomes clear that the whirling is a regenerative chatter vibration which is caused by the regenerative effect at the major cutting edge and the frictional force occurring due to the interference between the flank surface of the major cutting edge and the workpiece surface. As the amplitude and the vibration speed of the drill are restricted by the characteristic of the frictional force, distinctive vibration wave forms are observed. It is also found that the frequency of the whirling vibration which is decreased by the frictional force, is considerably lower than the natural frequency of the system, and that the odd number polygon is produced by the regenerative effect.


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