A Real-Time Calibrated Thermal Model for Closed-Loop Weld Bead Geometry Control

1985 ◽  
Vol 107 (1) ◽  
pp. 25-33 ◽  
Author(s):  
B. E. Bates ◽  
D. E. Hardt
Keyword(s):  
Thermal Model ◽  
Closed Loop ◽  
Closed Loop Control ◽  
Bead Geometry ◽  
Weld Bead Geometry ◽  
Conduction Model ◽  
Loop Control ◽  
On Line ◽  
Prediction And Control ◽  
And Control

A distributed source conduction model is presented as a means for prediction and control of weld width and depth. Model inputs of arc efficiency and distribution are continuously calibrated by on-line comparison of predicted topside temperatures to measured profiles, giving low errors in weld size prediction. The technique is intended for closed-loop control of MIG and TIG partial penetration welds from topside measurements.

A novel method of bead modeling and control for wire and arc additive manufacturing

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Shangyong Tang ◽  
Guilan Wang ◽  
Hao Song ◽  
Runsheng Li ◽  
Haiou Zhang
Keyword(s):  
Additive Manufacturing ◽  
Closed Loop ◽  
Closed Loop Control ◽  
Bead Geometry ◽  
Content Type ◽  
Loop Control ◽  
Modeling And Control ◽  
Closed Loop Control System ◽  
Loop Control System ◽  
And Control

Purpose Modeling and control of bead geometry in wire and arc additive manufacturing is significant as it affects the whole manufacturing process. The purpose of this paper is to establish an efficient model to control the bead geometry with fewer experiments in wire and arc additive manufacturing (WAAM). Design/methodology/approach A multi-sensor system is established to monitor the process parameters and measure the bead geometry information. A dynamic parameters experimental method is proposed for rapid modeling without dozens of experiments. A deep learning method is used for bead modeling and control. To adaptively control the bead geometry in real-time, a closed-loop control system was developed based on the bead model and in situ monitoring. Findings A series of experiments were conducted to train, test and verify the feasibility of the method and system, and the results showed that the proposed method can build the bead model rapidly with high precision, and the closed-loop system can control the forming geometry adaptively. Originality/value The proposed modeling method is novel as the experiment number is reduced. The dynamic parameters experimental method is effective with high precision. The closed-loop control system can control the bead geometry in real-time. The forming accuracy is elevated.

Optimizing anaerobic co-digestion plants: MIR online instrumentation and dynamic real-time substrate feed optimization

2015 ◽  
Vol 63 (7) ◽  
Author(s):  
Daniel Gaida ◽  
Christian Wolf ◽  
Robin Eccleston ◽  
Michael Bongards
Keyword(s):  
Predictive Control ◽  
Closed Loop ◽  
Closed Loop Control ◽  
Control Loop ◽  
Loop Control ◽  
Plant Operation ◽  
Novel Approaches ◽  
The One ◽  
Middle Infrared ◽  
And Control

AbstractClosed-loop control of the substrate feed as well as the application of online instrumentation are important to achieve optimal biogas plant operation. Therefore, this paper presents two novel approaches for online instrumentation and control to achieve optimal AD plant operation based on middle-infrared spectroscopy on the one hand and nonlinear model predictive control on the other hand. At present, research into both techniques is being performed separately, with the intention that in the future the spectroscopic measurements will be integrated into the control loop.

scholarly journals Design and Control of a Piezoelectric-Driven Microgripper Perceiving Displacement and Gripping Force

Micromachines ◽  
2020 ◽  
Vol 11 (2) ◽  
pp. 121 ◽  
Author(s):  
Yanru Zhao ◽  
Xiaojie Huang ◽  
Yong Liu ◽  
Geng Wang ◽  
Kunpeng Hong
Keyword(s):  
Pid Controller ◽  
Closed Loop ◽  
Tracking Error ◽  
Closed Loop Control ◽  
Structure Parameters ◽  
Loop Control ◽  
Amplification Ratio ◽  
Gripping Force ◽  
And Control ◽  
Tip Displacement

A piezoelectric-driven microgripper with three-stage amplification was designed, which is able to perceive the tip displacement and gripping force. The key structure parameters of the microgripper were determined by finite element optimization and its theoretical amplification ratio was derived. The tracking experiments of the tip displacement and gripping force were conducted with a PID controller. It is shown that the standard deviation of tracking error of the tip displacement is less than 0.2 μm and the gripping force is 0.35 mN under a closed-loop control. It would provide some references for realizing high-precision microassembly tasks with the designed microgripper which can control the displacement and gripping force accurately.

The Effect of Local Force Control on Punch Forces During Panel Forming

2018 ◽  
Author(s):  
William J. Emblom
Keyword(s):  
Closed Loop ◽  
Force Transducer ◽  
Open Loop ◽  
Control Panel ◽  
Closed Loop Control ◽  
Punch Force ◽  
Blank Holder ◽  
Loop Control ◽  
Operational Envelope ◽  
And Control

Methods for improving the robustness of panel forming including the introduction of process sensing and feedback and control has resulted in significant gains in the quality of parts and reduced failures. Initial efforts in implementing closed-loop control during panel forming used active tool elements to ensure that the total punch force followed prescribed trajectories. However, more recently local forces within the tooling have been demonstrated to not only follow desired force trajectories but have been shown to increase the operational envelope of the tooling compared to open-loop tests and even closed-loop test where the total punch force had been controlled. However, what has not been examined is the effect of local force, especially during closed-loop control panel forming operations on the total punch force measured during forming. This paper addresses this by comparing the results of both open-loop tests and closed-loop tests and examining the effects on both local and total punch forces. It was found that while open-loop forming with various constant draw bead depths resulted in varying total punch forces, once closed-loop control was implemented the total punch forces followed virtually identical trajectories. The tooling for this project included local force transducers and a total punch force transducer. In addition, active draw beads could be controlled during forming and a flexible blank holder with variable blank holder forces were part of the setup.

High Speed Weld Control System of Dual-Bypass MIG Based on LabVIEW

2010 ◽  
Vol 139-141 ◽  
pp. 1852-1855
Author(s):  
Cheng Xue ◽  
Yu Shi ◽  
Ding Fan ◽  
Hao Zhong ◽  
Ming Xiao Shi
Keyword(s):  
Control System ◽  
High Speed ◽  
Closed Loop ◽  
Closed Loop Control ◽  
Mig Welding ◽  
Loop Control ◽  
Weld Formation ◽  
And Control ◽  
Control Output ◽  
Test Result

Dual-bypass MIG welding (DB-GMAW) is a new kind of high speed MIG welding with three arcs. In order to monitor the weld process and control it, a high speed weld system of DB-GMAW was built. The system was run by LabVIEW programs, including getting data of system and control output signals. The test result of system showed that all equipments could be used in the same time. Beside images of weld pool and arc, the weld voltages and currents of every part had been acquired. The signals of bypass current and weld speed also had been input TIG welding sources and worktable motor successfully. Meanwhile, the high speed weld formation had a good quality, and all of these established the closed-loop control of high speed DB-GMAW.

Strain Control in an Intelligent Die Based Upon Local Force Control and Blank Holder Forces

2009 ◽  
Author(s):  
William J. Emblom ◽  
Klaus J. Weinmann ◽  
John E. Beard
Keyword(s):  
Closed Loop ◽  
Open Loop ◽  
Die Design ◽  
Closed Loop Control ◽  
Blank Holder Force ◽  
Punch Force ◽  
Blank Holder ◽  
Loop Control ◽  
And Control ◽  
Bead Penetration

An experimental evaluation of the strains in an oval stamp forming die is presented. The die design included a flexible blank holder and active draw beads. The die was instrumented with local punch force and wrinkle sensors and control systems were developed in order to follow local punch force and wrinkle trajectories. Strains were measured after pan forming for both open and closed-loop tests. The relation between blank holder force, draw bead penetration, and strains were explored in the critical strain region of the formed pan. Closed-loop control of the local punch forces at the die ends was established using blank holder forces. The strains for tests with various lubrication conditions and draw bead penetrations were compared. It was observed that there is a tendency for the strains in critical locations to converge or remain constant for the closed-loop control tests while the strains tended to increase with blank holder force for open-loop tests. It was concluded that by controlling local punch forces, strain is indirectly controlled.

Closed-loop control of fed-batch cultures of recombinantEscherichia coli using on-line HPLC

1994 ◽  
Vol 44 (7) ◽  
pp. 819-829 ◽  
Author(s):  
Claire Turner ◽  
Malcolm E. Gregory ◽  
Nina F. Thornhill
Keyword(s):  
Closed Loop ◽  
Closed Loop Control ◽  
Fed Batch ◽  
Loop Control ◽  
Batch Cultures ◽  
On Line

Dynamics and Control of Global Instabilities in Open-Flows: A Linearized Approach

2010 ◽  
Vol 63 (3) ◽  
Author(s):  
Denis Sipp ◽  
Olivier Marquet ◽  
Philippe Meliga ◽  
Alexandre Barbagallo
Keyword(s):  
Closed Loop ◽  
Selection Process ◽  
Open Loop ◽  
Base Flow ◽  
Closed Loop Control ◽  
Mean Flow ◽  
Loop Control ◽  
Dynamics And Control ◽  
Global Modes ◽  
And Control

This review article addresses the dynamics and control of low-frequency unsteadiness, as observed in some aerodynamic applications. It presents a coherent and rigorous linearized approach, which enables both to describe the dynamics of commonly encountered open-flows and to design open-loop and closed-loop control strategies, in view of suppressing or delaying instabilities. The approach is global in the sense that both cross-stream and streamwise directions are discretized in the evolution operator. New light will therefore be shed on the streamwise properties of open-flows. In the case of oscillator flows, the unsteadiness is due to the existence of unstable global modes, i.e., unstable eigenfunctions of the linearized Navier–Stokes operator. The influence of nonlinearities on the dynamics is studied by deriving nonlinear amplitude equations, which accurately describe the dynamics of the flow in the vicinity of the bifurcation threshold. These equations also enable us to analyze the mean flow induced by the nonlinearities as well as the stability properties of this flow. The open-loop control of unsteadiness is then studied by a sensitivity analysis of the eigenvalues with respect to base-flow modifications. With this approach, we manage to a priori identify regions of the flow where a small control cylinder suppresses unsteadiness. Then, a closed-loop control approach was implemented for the case of an unstable open-cavity flow. We have combined model reduction techniques and optimal control theory to stabilize the unstable eigenvalues. Various reduced-order-models based on global modes, proper orthogonal decomposition modes, and balanced modes were tested and evaluated according to their ability to reproduce the input-output behavior between the actuator and the sensor. Finally, we consider the case of noise-amplifiers, such as boundary-layer flows and jets, which are stable when viewed in a global framework. The importance of the singular value decomposition of the global resolvent will be highlighted in order to understand the frequency selection process in such flows.

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