Thermal Optimization of a Microchannel Heat Sink With Trapezoidal Cross Section

2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Afzal Husain ◽  
Kwang-Yong Kim

A microchannel heat sink shape optimization has been performed using response surface approximation. Three design variables related to microchannel width, depth, and fin width are selected for optimization, and thermal resistance has been taken as objective function. Design points are chosen through a three-level fractional factorial design of sampling methods. Navier–Stokes and energy equations for steady, incompressible, and laminar flow and conjugate heat transfer are solved at these design points using a finite volume solver. Solutions are carefully validated with the analytical and experimental results and the values of objective function are calculated at the specified design points. Using the numerically evaluated objective-function values, a polynomial response surface model is constructed and the optimum point is searched by sequential quadratic programming. The process of shape optimization greatly improves the thermal performance of the microchannel heat sink by decreasing thermal resistance of about 12% of the reference shape. Sensitivity of objective function to design variables has been studied to utilize the substrate material efficiently.

2013 ◽  
Vol 284-287 ◽  
pp. 919-924
Author(s):  
Man Woong Heo ◽  
Dae Woong Choi ◽  
Kwang Yong Kim

Optimization of a microchannel heat sink has been performed based on the analyses of fluid flow and heat transfer with phase change using three-dimensional Reynolds-averaged Navier-Stokes equations. The uniform heat flux condition is applied at the bottom of the heat sink. Three design variables, viz. ratio of microchannel width to height of the heat sink, ratio of fin height to heat sink height, and ratio of fin width to height of the heat sink are selected for the shape optimization. Latin hypercube sampling was used to determine the training points as a design of experiment, and the surrogate model is constructed using the objective function values at the training points. Sequential quadratic programming is used to search for the optimal point from the constructed surrogate model. The thermal resistance is set as the objective function. It was found that the thermal resistance increased with increasing ratios of the microchannel width-to-height of the heat sink and fin height to heat sink height, while the thermal resistance decreased with increasing ratio of the fin width-to-height of the heat sink. Through the optimization, the thermal resistance has been decreased by 37.3% compared to the reference geometry.


Processes ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 373
Author(s):  
Min-Cheol Park ◽  
Sang-Bum Ma ◽  
Kwang-Yong Kim

In this study, a wavy microchannel heat sink with grooves using water as the working fluid is proposed for application to cooling microprocessors. The geometry of the heat sink was optimized to improve heat transfer and pressure loss simultaneously. To achieve optimization goals, the average friction factor and thermal resistance were used as the objective functions. Three dimensionless parameters were selected as design variables: the distance between staggered grooves, groove width, and groove depth. A modified Latin hypercube sampling (LHS) method that combines the advantages of conventional LHS and a three-level full factorial method is also proposed. Response surface approximation was used to construct surrogate models, and Pareto-optimal solutions were obtained with a multi-objective genetic algorithm. The modified LHS was proven to have better performance than the conventional LHS and full factorial methods in the present optimization problem. A representative optimal design showed that both the thermal resistance and friction factor improved by 1.55% and 3.00%, compared to a reference design, respectively.


Author(s):  
Sudhir Kaul ◽  
Anoop K. Dhingra

This paper presents a Response Surface Modeling (RSM) approach for solving the engine mount optimization problem for a motorcycle application. A theoretical model that captures the structural dynamics of a motorcycle engine mount system is first used to build the response surface model. The response surface model is then used to solve the engine mount optimization problem for enhanced vibration isolation. Design of Experiments (DOE), full factorial and fractional factorial formulations, are used to construct the governing experiments. Normal probability plots are used to determine the statistical significance of the variables and the significant variables are then used to build the response surface. The design variables for the engine mount optimization problem include mount stiffness, position vectors and orientation vectors. It is seen that RSM leads to a substantial reduction in computational effort and yields a simplified input-output relationship between the variables of interest. However, as the number of design variables increases and as the response becomes irregular, conventional use of RSM is not viable. Two algorithms are proposed in this paper to overcome the issues associated with the size of the governing experiments and problems associated with modeling of the orientation variables. The proposed algorithms divide the design space into sub-regions in order to manage the size of the governing experiments without significant confounding of variables. An iterative procedure is used to overcome high response irregularity in the design space, particularly due to orientation variables.


10.29007/2k64 ◽  
2018 ◽  
Author(s):  
Pat Prodanovic ◽  
Cedric Goeury ◽  
Fabrice Zaoui ◽  
Riadh Ata ◽  
Jacques Fontaine ◽  
...  

This paper presents a practical methodology developed for shape optimization studies of hydraulic structures using environmental numerical modelling codes. The methodology starts by defining the optimization problem and identifying relevant problem constraints. Design variables in shape optimization studies are configuration of structures (such as length or spacing of groins, orientation and layout of breakwaters, etc.) whose optimal orientation is not known a priori. The optimization problem is solved numerically by coupling an optimization algorithm to a numerical model. The coupled system is able to define, test and evaluate a multitude of new shapes, which are internally generated and then simulated using a numerical model. The developed methodology is tested using an example of an optimum design of a fish passage, where the design variables are the length and the position of slots. In this paper an objective function is defined where a target is specified and the numerical optimizer is asked to retrieve the target solution. Such a definition of the objective function is used to validate the developed tool chain. This work uses the numerical model TELEMAC- 2Dfrom the TELEMAC-MASCARET suite of numerical solvers for the solution of shallow water equations, coupled with various numerical optimization algorithms available in the literature.


2021 ◽  
Vol 11 (12) ◽  
pp. 5445
Author(s):  
Shengyong Gan ◽  
Xingbo Fang ◽  
Xiaohui Wei

The aim of this paper is to obtain the strut friction–touchdown performance relation for designing the parameters involving the strut friction of the landing gear in a light aircraft. The numerical model of the landing gear is validated by drop test of single half-axle landing gear, which is used to obtain the energy absorption properties of strut friction in the landing process. Parametric studies are conducted using the response surface method. Based on the design of the experiment results and response surface functions, the sensitivity analysis of the design variables is implemented. Furthermore, a multi-objective optimization is carried out for good touchdown performance. The results show that the proportion of energy absorption of friction load accounts for more than 35% of the total landing impact energy. The response surface model characterizes well for the landing response, with a minimum fitting accuracy of 99.52%. The most sensitive variables for the four landing responses are the lower bearing width and the wheel moment of inertia. Moreover, the max overloading of sprung mass in LC-1 decreases by 4.84% after design optimization, which illustrates that the method of analysis and optimization on the strut friction of landing gear is efficient for improving the aircraft touchdown performance.


2009 ◽  
Vol 419-420 ◽  
pp. 89-92
Author(s):  
Zhuo Yi Yang ◽  
Yong Jie Pang ◽  
Zai Bai Qin

Cylinder shell stiffened by rings is used commonly in submersibles, and structure strength should be verified in the initial design stage considering the thickness of the shell, the number of rings, the shape of ring section and so on. Based on the statistical techniques, a strategy for optimization design of pressure hull is proposed in this paper. Its central idea is that: firstly the design variables are chosen by referring criterion for structure strength, then the samples for analysis are created in the design space; secondly finite element models corresponding to the samples are built and analyzed; thirdly the approximations of these analysis are constructed using these samples and responses obtained by finite element model; finally optimization design result is obtained using response surface model. The result shows that this method that can improve the efficiency and achieve optimal intention has valuable reference information for engineering application.


2016 ◽  
Vol 78 (10-2) ◽  
Author(s):  
Nik Ahmad Faiz Nik Mazlam ◽  
Normah Mohd-Ghazali ◽  
Thierry Mare ◽  
Patrice Estelle ◽  
Salma Halelfadl

The microchannel heat sink (MCHS) has been established as an effective heat removal system in electronic chip packaging. With increasing power demand, research has advanced beyond the conventional coolants of air and water towards nanofluids with their enhanced heat transfer capabilities. This research had been carried out on the optimization of the thermal and hydrodynamic performance of a rectangular microchannel heat sink (MCHS) cooled with carbon nanotube (CNT) nanofluid, a coolant that has recently been discovered with improved thermal conductivity. Unlike the common nanofluids with spherical particles, nanotubes generally come in cylindrical structure characterized with different aspect ratios. A volume concentration of 0.1% of the CNT nanofluid is used here; the nanotubes have an average diameter and length of 9.2 nm and 1.5 mm respectively. The nanofluid has a density of 1800 kg/m3 with carbon purity 90% by weight having lignin as the surfactant. The approach used for the optimization process is based on the thermal resistance model and it is analyzed by using the non-dominated sorting multi-objective genetic algorithm. Optimized outcomes include the channel aspect ratio and the channel wall ratio at the optimal values of thermal resistance and pumping power. The optimized results show that, at high operating temperature of 40°C the use of CNT nanofluid reduces the total thermal resistance by 3% compared to at 20°C and consequently improve the thermal performance of the fluid. In terms of the hydrodynamic performance, the pumping power is also being reduced significantly by 35% at 40°C compared to the lower operating temperature.  


2021 ◽  
Vol 39 (4) ◽  
pp. 1058-1065
Author(s):  
M. Ekpu

This article addressed heat conduction in microelectronics applications. ANSYS finite element design software was used to design the model, while Design Expert software was used for the response surface methodology (RSM) analysis. The components analysed were heat-sink base (HSB) thickness, thermal interface material (TIM) thickness, and chip thickness. A design of experiment comprising of 15 central composite design (CCD) for the coded levels (low (-) and high (+)) of the factors were generated. Heat flow was applied to the chip while a convective coefficient was applied to the heat-sink. The temperature solution was used to calculate the thermal resistance response for the 15 CCD experimental runs. The results from the RSM study proposed an optimal (minimization analysis) combination of 3.5 mm, 0.04 mm, and 0.75 mm, for HSB thickness, TIM thickness, and chip thickness respectively. While the optimal mean thermal resistance of 0.31052 K/W was achieved from the proposed optimal parameters. Keywords: RSM; CCD; thermal resistance; temperature; microelectronics


Author(s):  
Muhammad Ansab Ali ◽  
Tariq S. Khan ◽  
Saqib Salam ◽  
Ebrahim Al Hajri

To minimize the computational and optimization time, a numerical simulation of 3D microchannel heat sink was performed using surrogate model to achieve the optimum shape. Latin hypercube sampling method was used to explore the design space and to construct the model. The accuracy of the model was evaluated using statistical methods like coefficient of multiple determinations and root mean square error. Thermal resistance and pressure drop being conflicting objective functions were selected to optimize the geometric parameters of the microchannel. Multi objective shape optimization of design was conducted using genetic algorithm and the optimum design solutions are presented in the Pareto front. The application of the surrogate methods has predicted the performance of the heat sink with the sufficient accuracy employing significantly lower computational resources.


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