Experimental Study and Genetic-Algorithm-Based Correlation on Pressure Drop and Heat Transfer Performances of a Cross-Corrugated Primary Surface Heat Exchanger

2009 ◽  
Vol 131 (6) ◽  
Author(s):  
Qiu-Wang Wang ◽  
Dong-Jie Zhang ◽  
Gong-Nan Xie

Heat transfer and pressure drop characteristics of a cross-corrugated (CC) primary surface heat exchanger with different CC passages (P/H=2, θ=60 and 120 deg, called CC2-60 and CC2-120, respectively) in two air sides have been experimentally investigated in this study. It is shown that the corrugation angle (θ) and the ratio of the wavelength P to height H(P/H) are the two key parameters of CC passages to influence the heat transfer and flow friction performances. The heat transfer and friction factor correlations for these two configurations are also obtained with Reynolds numbers ranging from Re=450–5500(CC2-60) and Re=570–6700(CC2-120). At a certain P/H, the Nusselt number, Nu, and the friction factor, f, are affected by the corrugation angle, θ. The heat transfer performance of CC2-120 are much better than that of CC2-60 while the pressure drop of the former is higher than that of the latter, especially at high Reynolds numbers region. The critical Reynolds numbers at which the flow mode transits from laminar to turbulent in the two different passages are also estimated. Furthermore, in this study a genetic algorithm (GA) has been used to determine the coefficients of heat transfer correlations by separation of total heat transfer coefficient without any information of measured wall temperatures. It is concluded that the GA-based separated heat transfer Nusselt number provides a good agreement with the experimental data; the averaged relative deviation by GA (1.95%) is lower than that by regression analysis (2.84%). The inversely yielding wall temperatures agree well with the measured data in turn supporting the reliability of experimental system and measurements. It is recommended that GA techniques can be used to handle more complicated problems and to obtain both-side heat transfer correlations simultaneously, where the conventional Wilson-plot method cannot be applied.

2019 ◽  
Vol 141 (12) ◽  
Author(s):  
Wei Du ◽  
Lei Luo ◽  
Songtao Wang ◽  
Jian Liu ◽  
Bengt Sunden

Abstract Heat transfer characteristics in a latticework duct with various sidewalls are numerically investigated. The crossing angle is 90 deg and the number of subchannels is eleven on both the pressure side and suction side for each latticework duct. The thickness of the ribs is 8 mm and the distance between adjacent ribs is 24 mm. The investigation is conducted for various Reynolds numbers (11,000 to 55,000) and six different sidewalls. Flow structure, pressure drop, and heat transfer characteristics are analyzed. Results revealed that the sidewall has significant effects on heat transfer and flow structure. The triangle-shaped sidewall provides the highest Nusselt number accompanied by the highest friction factor. The sidewall with a slot shows the lowest friction factor and Nusselt number. An increased slot width decreased the Nusselt number and friction factor simultaneously.


2013 ◽  
Vol 832 ◽  
pp. 160-165 ◽  
Author(s):  
Mohammad Alam Khairul ◽  
Rahman Saidur ◽  
Altab Hossain ◽  
Mohammad Abdul Alim ◽  
Islam Mohammed Mahbubul

Helically coiled heat exchangers are globally used in various industrial applications for their high heat transfer performance and compact size. Nanofluids can provide excellent thermal performance of this type of heat exchangers. In the present study, the effect of different nanofluids on the heat transfer performance in a helically coiled heat exchanger is examined. Four different types of nanofluids CuO/water, Al2O3/water, SiO2/water, and ZnO/water with volume fractions 1 vol.% to 4 vol.% was used throughout this analysis and volume flow rate was remained constant at 3 LPM. Results show that the heat transfer coefficient is high for higher particle volume concentration of CuO/water, Al2O3/water and ZnO/water nanofluids, while the values of the friction factor and pressure drop significantly increase with the increase of nanoparticle volume concentration. On the contrary, low heat transfer coefficient was found in higher concentration of SiO2/water nanofluids. The highest enhancement of heat transfer coefficient and lowest friction factor occurred for CuO/water nanofluids among the four nanofluids. However, highest friction factor and lowest heat transfer coefficient were found for SiO2/water nanofluids. The results reveal that, CuO/water nanofluids indicate significant heat transfer performance for helically coiled heat exchanger systems though this nanofluids exhibits higher pressure drop.


Author(s):  
Sam Ghazi-Hesami ◽  
Dylan Wise ◽  
Keith Taylor ◽  
Peter Ireland ◽  
Étienne Robert

Abstract Turbulators are a promising avenue to enhance heat transfer in a wide variety of applications. An experimental and numerical investigation of heat transfer and pressure drop of a broken V (chevron) turbulator is presented at Reynolds numbers ranging from approximately 300,000 to 900,000 in a rectangular channel with an aspect ratio (width/height) of 1.29. The rib height is 3% of the channel hydraulic diameter while the rib spacing to rib height ratio is fixed at 10. Heat transfer measurements are performed on the flat surface between ribs using transient liquid crystal thermography. The experimental results reveal a significant increase of the heat transfer and friction factor of the ribbed surface compared to a smooth channel. Both parameters increase with Reynolds number, with a heat transfer enhancement ratio of up to 2.15 (relative to a smooth channel) and a friction factor ratio of up to 6.32 over the investigated Reynolds number range. Complementary CFD RANS (Reynolds-Averaged Navier-Stokes) simulations are performed with the κ-ω SST turbulence model in ANSYS Fluent® 17.1, and the numerical estimates are compared against the experimental data. The results reveal that the discrepancy between the experimentally measured area averaged Nusselt number and the numerical estimates increases from approximately 3% to 13% with increasing Reynolds number from 339,000 to 917,000. The numerical estimates indicate turbulators enhance heat transfer by interrupting the boundary layer as well as increasing near surface turbulent kinetic energy and mixing.


2016 ◽  
Vol 78 (8-4) ◽  
Author(s):  
Chin Yung Shin ◽  
Normah Mohd-Ghazali

In this research, the trapezoidal shaped chevron plate heat exchanger (PHE) is simulated using computational fluid dynamics (CFD) software to determine its heat transfer capacity and friction factor. The PHE is modelled with chevron angles from 30° to 60°, and also the performances are compared with the plain PHE. The validation is done by comparing simulation result with published references using 30° trapezoidal chevron PHE. The Nusselt number and friction factor obtained from simulation model is plotted against different chevron angles. The Nusselt number and friction factor is also compared with available references, which some of the references used sinusoidal chevron PHE. The general pattern of Nusselt number and friction factor with increasing chevron angle agrees with the references. The heat transfer capacity found in current study is higher than the references used, and at the same time, the friction factor also increased. Besides this, it is also found that the counter flow configuration has better heat transfer capacity performance than the parallel flow configuration.


Author(s):  
M. R. Salem ◽  
K. M. Elshazly ◽  
R. Y. Sakr ◽  
R. K. Ali

The present work experimentally investigates the characteristics of convective heat transfer in horizontal shell and coil heat exchangers in addition to friction factor for fully developed flow through the helically coiled tube (HCT). The majority of previous studies were performed on HCTs with isothermal and isoflux boundary conditions or shell and coil heat exchangers with small ranges of HCT configurations and fluid operating conditions. Here, five heat exchangers of counter-flow configuration were constructed with different HCT-curvature ratios (δ) and tested at different mass flow rates and inlet temperatures of the two sides of the heat exchangers. Totally, 295 test runs were performed from which the HCT-side and shell-side heat transfer coefficients were calculated. Results showed that the average Nusselt numbers of the two sides of the heat exchangers and the overall heat transfer coefficients increased by increasing coil curvature ratio. The average increase in the average Nusselt number is of 160.3–80.6% for the HCT side and of 224.3–92.6% for the shell side when δ increases from 0.0392 to 0.1194 within the investigated ranges of different parameters. Also, for the same flow rate in both heat exchanger sides, the effect of coil pitch and number of turns with the same coil torsion and tube length is remarkable on shell average Nusselt number while it is insignificant on HCT-average Nusselt number. In addition, a significant increase of 33.2–7.7% is obtained in the HCT-Fanning friction factor (fc) when δ increases from 0.0392 to 0.1194. Correlations for the average Nusselt numbers for both heat exchanger sides and the HCT Fanning friction factor as a function of the investigated parameters are obtained.


2013 ◽  
Vol 17 (3) ◽  
pp. 823-832 ◽  
Author(s):  
Zuoyi Chen ◽  
Lizhi Zhang ◽  
Han Song

Included angles (?) have vital effect on the flow and heat transfer in cross-corrugated triangular ducts. The friction factor and Nusselt number were estimated at different Reynolds numbers from both experiments and simulations. Results show that the flow in the duck with ?=90 has the largest friction factor and Nusselt number. However, the included angle influences the flow and heat transfer in cross-corrugated triangular ducts in different ways. The field synergy principle was used to explore the mechanism of the different impacts of the included angle. Results show that the flow in the cross-corrugated triangular duct with ?=90o has the smallest domain averaged included angle (?m), which implies the best synergy performance. The results of the field synergy principle were also validated by analyzing the performance evaluation criterion and studying the velocity vector and temperature distributions.


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