Analysis and Design of a Spherical Micromechanism With Flexure Hinges

2009 ◽  
Vol 131 (5) ◽  
Author(s):  
Massimo Callegari ◽  
Alessandro Cammarata ◽  
Andrea Gabrielli ◽  
Maurizio Ruggiu ◽  
Rosario Sinatra

The article describes the design of a robotic wrist able to perform spherical motions: Its mechanical architecture is based on parallel kinematics and is suitable to be realized at the mini- or microscale by means of flexible joints. In view of the preliminary design, a rigid-body model has been studied first and the direct and inverse kinematic analyses have been performed, allowing for the determination of theoretical workspace and passive joints’ displacements. The rigid-body dynamic behavior and the operative ranges of the machine have been assessed through the development of an inverse dynamics model. Then, the microparts have been designed with the help of finite element method (FEM) and multibody software and the study has been focused on the flexures: Since the analyses showed that the center of the spherical motion moves around several millimeters in the workspace, the original kinematic concept has been modified with the introduction of a ball joint constraining the mobile platform to frame so as to prevent unwanted translations.

Author(s):  
Yue-Qing Yu ◽  
Peng Zhou ◽  
Qi-Ping Xu

The kinematic and dynamic analysis of compliant mechanisms is investigated comprehensively in this work. Based on the pseudo-rigid-body model, a new PR model is proposed to simulate both the lateral and axial deformations of flexural beams in compliant mechanisms. An optimization for the characteristic factors and a linear regression for the stiffness coefficients of PR pseudo-rigid-body model are presented. Compared with the 1R and 2R pseudo-rigid-body model, the advantage of the PR model is well illustrated. The dynamic modeling of flexible beams in compliant mechanisms is then developed based on the PR pseudo-rigid-body model. The dynamic equation of a PR pseudo-rigid-body dynamic model is derived and the dynamic responses are then presented. The kinematic and dynamic analysis of a compliant slider-crank mechanism is presented by the 1R, 2R and PR model, respectively. The effectiveness of pseudo-rigid-body models and the superiorities of the PR pseudo-rigid-body model and PR pseudo-rigid-body dynamic model are shown clearly in the numerical example.


Author(s):  
Larry L. Howell ◽  
Ashok Midha

Abstract Compliant mechanisms gain some or all of their mobility from the flexibility of their members rather than from rigid-body joints only. More efficient and usable analysis and design techniques are needed before the advantages of compliant mechanisms can be fully utilized. In an earlier work, a pseudo-rigid-body model concept, corresponding to an end-loaded geometrically nonlinear, large-deflection beam, was developed to help fulfill this need. In this paper, the pseudo-rigid-body equivalent spring stiffness is investigated and new modeling equations are proposed. The result is a simplified method of modeling the force/deflection relationships of large-deflection members in compliant mechanisms. Flexible segments which maintain a constant end angle are discussed, and an example mechanism is analyzed. The resulting models are valuable in the visualization of the motion of large-deflection systems, as well as the quick and efficient evaluation and optimization of compliant mechanism designs.


Author(s):  
Larry L. Howell ◽  
Ashok Midha

Abstract The analysis of systems containing highly flexible members is made difficult by the nonlineararities caused by large deflections of the flexible members. The analysis and design of many such systems may be simplified by using pseudo-rigid-body approximations in modeling the flexible members. The pseudo-rigid-body model represents flexible members as rigid links, joined at pin joints with torsional springs. Appropriate values for link lengths and torsional spring stiffnesses are determined such that the deflection path and force-deflection relationships are modeled accurately. Pseudo-rigid-body approximations have been developed for initially straight beams with externally applied forces at the beam end. This work develops approximations for another fundamental type of flexible member, the initially curved beam with applied force at the beam end. This type of flexible member is commonly used in compliant mechanisms. An example of the use of the resulting pseudo-rigid-body approximations in compliant mechanisms is included.


Author(s):  
Andi I. Mahyuddin ◽  
Ashok Midha

Abstract The camshaft of a cam-follower mechanism experiences a position-dependent moment due to the force exerted on the cam by the follower, causing the angular speed of the camshaft to fluctuate. In this work, a method to expediently predict the camshaft speed fluctuation is developed. The governing equation of motion is derived assuming that the cam-follower system is an ideal one wherein all members are treated as rigid. An existing closed-form numerical algorithm is used to obtain the steady-state rigid-body dynamic response of a machine system. The solution considers a velocity-dependent moment; specifically, a resisting moment is modeled as a velocity-squared damping. The effects of flywheel size and resisting moment on camshaft speed fluctuation are studied. The results compare favorably with those obtained from transient response using a direct integration scheme. The analytical result also shows excellent agreement with the camshaft speed variation of an experimental cam-follower mechanism. The steady-state rigid-body dynamic response obtained herein also serves as a first approximation to the input camshaft speed variation in the dynamic analysis of flexible cam-follower mechanisms in a subsequent research.


Author(s):  
Yue-Qing Yu ◽  
Qian Li ◽  
Qi-Ping Xu

An intensive study on the dynamic modeling and analysis of compliant mechanisms is presented in this paper based on the pseudo-rigid-body model. The pseudo-rigid-body dynamic model with single degree-of-freedom is proposed at first and the dynamic equation of the 1R pseudo-rigid-body dynamic model for a flexural beam is presented briefly. The pseudo-rigid-body dynamic models with multi-degrees-of-freedom are then derived in detail. The dynamic equations of the 2R pseudo-rigid-body dynamic model and 3R pseudo-rigid-body dynamic model for the flexural beams are obtained using Lagrange equation. Numerical investigations on the natural frequencies and dynamic responses of the three pseudo-rigid-body dynamic models are made. The effectiveness and superiority of the pseudo-rigid-body dynamic model has been shown by comparing with the finite element analysis method. An example of a compliant parallel-guiding mechanism is presented to investigate the dynamic behavior of the mechanism using the 2R pseudo-rigid-body dynamic model.


2015 ◽  
Vol 75 (2) ◽  
Author(s):  
Norhaida Mohd Suaib ◽  
Abdullah Bade ◽  
Dzulkifli Mohamad

This paper discusses on sphere encapsulated oriented-discrete orientation polytopes (therefore will be referred to as S-Dop) collision culling for multiple rigid body simulation. In order to improve performance of the whole simulation system, there are available options in sacrificing the accuracy over speed by using certain approximation techniques. The aim of this research is to achieve excellent performance through implementation of suitable culling technique, without jeopardizing the resulting behavior so that the simulation will still be physically plausible. The basic idea is to identify the highly probable pairs to collide and test the pair with a more accurate collision test in broad-phase collision detection, before the pair is passed to a more costly stage. Results from the experiments showed that there are a number of ways to implement the sphere encapsulated or-Dops (S-Dop) collision culling on a multiple rigid body simulation depending on the level of performance needed.  


Author(s):  
Pratheek Bagivalu Prasanna ◽  
Ashok Midha ◽  
Sushrut G. Bapat

Abstract Understanding the kinematic properties of a compliant mechanism has always proved to be a challenge. A concept of compliance number offered earlier emphasized the development of terminology that aided in its determination. A method to evaluate the elastic degrees of freedom associated with the flexible segments/links of a compliant mechanism using the pseudo-rigid-body model (PRBM) concept is provided. In this process, two distinct classes of compliant mechanisms are developed involving: (i) Active Compliance and (ii) Passive Compliance. Furthermore, these also aid in a better characterization of the kinematic behavior of a compliant mechanism. A more lucid interpretation of the significance of compliance number is provided. Applications of this method to both active and passive compliant mechanisms are exemplified. Finally, an experimental procedure that aids in visualizing the degrees of freedom as calculated is presented.


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