An Experimental Approach to Continuous Dieless Wire Drawing (Variant A) Using ELI Ti–6Al–4V Alloy

2009 ◽  
Vol 131 (2) ◽  
Author(s):  
M. D. Naughton ◽  
P. Tiernan
Keyword(s):  
Surface Oxidation ◽  
Processing Parameters ◽  
Wire Drawing ◽  
Separation Distance ◽  
Successful Operation ◽  
Cross Sectional ◽  
Stress Cracking ◽  
Heating And Cooling ◽  
Cooling Devices ◽  
The Wire

This research paper describes a specifically constructed Variant A continuous dieless wire-drawing machine to experimentally determine the principal processing parameters for dieless wire drawing using extra low interstitial Ti–6Al–4V wire alloy. It was experimentally determined that the process was limited by the ratio of the ingoing and outgoing axial velocities, also known as the reduction ratio R and influenced by the primary drawing velocity V1. Reductions of up to 36% per pass wire in cross-sectional area (CSA) were achieved. However, a direct relationship between the wire diameter variation and an increase in overall achievable reduction in CSA was observed. The separation distance between the wire heating and cooling devices (S) was identified as one of the principal governing process parameters. It was found that processing in an inert gas environment led to an increased reduction on CSA of approximately 3% per pass when compared with processing in compressed air. This was attributed to a reduction in surface oxidation and stress cracking. The experimentally determined results showed excellent agreement with a proposed mathematical model. It was also determined that the calculated strain rate for the process fell within the boundaries of previously determined strain rates for this particular alloy. The successful operation of this experimental machine effectively illustrates the possible commercial validity of continuous dieless wire drawing.

Microstructural Development in Nb-Ti Multifilamentary Superconductors During Processing

1985 ◽  
Vol 43 ◽  
pp. 190-191
Author(s):  
A. W. West
Keyword(s):  
Heat Treatment ◽  
Critical Current Density ◽  
Copper Matrix ◽  
Wire Drawing ◽  
Heat Treatments ◽  
Microstructural Development ◽  
Final Size ◽  
Density Values ◽  
The Wire ◽  
Multifilamentary Superconductors

The influence of the filament microstructure on the critical current density values, Jc, of Nb-Ti multifilamentary superconducting composites has been well documented. However the development of these microstructures during composite processing is still under investigation.During manufacture, the multifilamentary composite is given several heat treatments interspersed in the wire-drawing schedule. Typically, these heat treatments are for 5 to 80 hours at temperatures between 523 and 573K. A short heat treatment of approximately 3 hours at 573K is usually given to the wire at final size. Originally this heat treatment was given to soften the copper matrix, but recent work has shown that it can markedly change both the Jc value and microstructure of the composite.

scholarly journals Laboratory-Scale Processing and Performance Assessment of Ti–Ta High-Temperature Shape Memory Spring Actuators

2021 ◽  
Author(s):  
A. Paulsen ◽  
H. Dumlu ◽  
D. Piorunek ◽  
D. Langenkämper ◽  
J. Frenzel ◽  
...  
Keyword(s):  
High Temperature ◽  
Shape Memory ◽  
Detrimental Effect ◽  
Wire Drawing ◽  
Fast Heating ◽  
Heating And Cooling ◽  
Arc Melting ◽  
Ω Phase ◽  
And Performance

AbstractTi75Ta25 high-temperature shape memory alloys exhibit a number of features which make it difficult to use them as spring actuators. These include the high melting point of Ta (close to 3000 °C), the affinity of Ti to oxygen which leads to the formation of brittle α-case layers and the tendency to precipitate the ω-phase, which suppresses the martensitic transformation. The present work represents a case study which shows how one can overcome these issues and manufacture high quality Ti75Ta25 tensile spring actuators. The work focusses on processing (arc melting, arc welding, wire drawing, surface treatments and actuator spring geometry setting) and on cyclic actuator testing. It is shown how one can minimize the detrimental effect of ω-phase formation and ensure stable high-temperature actuation by fast heating and cooling and by intermediate rejuvenation anneals. The results are discussed on the basis of fundamental Ti–Ta metallurgy and in the light of Ni–Ti spring actuator performance.

scholarly journals Anti-Reflection Nanostructures on Tempered Glass by Dynamic Beam Shaping

Micromachines ◽  
2021 ◽  
Vol 12 (3) ◽  
pp. 289
Author(s):  
Petr Hauschwitz ◽  
Jan Brajer ◽  
Danijela Rostohar ◽  
Jaromír Kopeček ◽  
Tomáš Mocek ◽  
...  
Keyword(s):  
Mobile Phones ◽  
Thermal Damage ◽  
Pulsed Laser ◽  
Processing Parameters ◽  
Beam Shaping ◽  
Separation Distance ◽  
Tempered Glass ◽  
Fundamental Wavelength ◽  
Speed Up ◽  
Scanning Head

Reflectivity and surface topography of tempered glass were modified without any thermal damage to the surroundings by utilizing 1.7 ps ultrashort pulsed laser on its fundamental wavelength of 1030 nm. To speed up the fabrication, a dynamic beam shaping unit combined with a galvanometer scanning head was applied to divide the initial laser beam into a matrix of beamlets with adjustable beamlets number and separation distance. By tuning the laser and processing parameters, reflected intensity can be reduced up to 75% while maintaining 90% of transparency thus showing great potential for display functionalization of mobile phones or laptops.

Benefits of Using Diamond Dies for Cold Alternate Drawing of Magnesium Alloys

2016 ◽  
Vol 716 ◽  
pp. 13-21 ◽  
Author(s):  
Vladimir Stefanov Hristov ◽  
Kazunari Yoshida
Keyword(s):  
Magnesium Alloy ◽  
Weight Ratio ◽  
High Strength ◽  
Wire Drawing ◽  
High Ductility ◽  
Element Analysis ◽  
The Wire ◽  
Shearing Strain ◽  
Drawing Method

In recent years, due to its low density and high strength/weight ratio, magnesium alloy wires has been considered for application in many fields, such as welding, electronics, medical field (for production of stents). But for those purposes, we need to acquire wires with high strength and ductility. For that we purpose we proposed alternate drawing method, which is supposed to highly decrease the shearing strain near the surface of the wire after drawing, by changing the direction of the wire drawing with each pass and thus acquiring high ductility wires.We have done research on the cold alternate drawing of magnesium alloy wires, by conducting wire drawing of several magnesium wires and testing their strength, hardness, structure, surface and also finite element analysis, we have proven the increase of ductility at the expense of some strength.In this research we are looking to further improve the quality of the drawn wires by examining the benefits of using diamond dies over tungsten carbine dies. Using the alternate drawing method reduces the strength of the drawn wires and thus lowering their drawing limit. By using diamond dies we are aiming to decrease the drawing stress and further increase the drawing limit of the alternate drawn wires and also improve the quality of the finishing surface of the wires. With this in mind we are aiming to produce a good quality wire with low diameter, high ductility, high strength and fine wire surface.

Research on the Wire Drawing Die Pass Parameter Calculation Based on the Least Square Algorithm

2012 ◽  
Vol 591-593 ◽  
pp. 850-853
Author(s):  
Huai Xing Wen ◽  
Yong Tao Yang
Keyword(s):  
Pore Structure ◽  
Least Squares ◽  
Least Squares Method ◽  
Piecewise Linear ◽  
Wire Drawing ◽  
Least Square ◽  
Structure Characteristics ◽  
Drawing Die ◽  
The Wire ◽  
Drawing Dies

Drawing Dies meter A / D acquisition module will be collected from the mold hole contour data to draw a curve in Matlab. According to the mold pore structure characteristics of the curve, the initial cut-off point of each part of contour is determined and iteratived optimization to find the best cut-off point, use the least squares method for fitting piecewise linear and fitting optimization to find the function of the various parts of the curve function, finally calculate the pass parameters of drawing mode. Parameters obtained compare with the standard mold, both of errors are relatively small that prove the correctness of the algorithm. Also a complete algorithm flow of pass parameters is designed, it can fast and accurately measure the wire drawing die hole parameters.

Deformation Law of Cold Drawing Process of High Strength Bridge Cable Steel

2021 ◽  
Vol 1035 ◽  
pp. 801-807
Author(s):  
Xiao Lei Yin ◽  
Jian Cheng ◽  
Gang Zhao
Keyword(s):  
Strain Path ◽  
High Strength ◽  
Cold Drawing ◽  
Wire Drawing ◽  
Radial Deformation ◽  
Steel Bridge ◽  
Drawing Process ◽  
Single Pass ◽  
Potential Relationship ◽  
The Wire

High-strength cable-steel bridge is the “lifeline” of steel structure bridges, which requires high comprehensive mechanical properties, and cold-drawing is the most important process to produce high-strength cable-steel bridge. Therefore, through the ABAQUS platform, a bridge wire drawing model was established, and the simulation analysis on the process of stress strain law and strain path trends for high-strength bridge steel wire from Φ 12.65 mm by seven cold-drawing to Φ 6.90 mm was conducted. The simulation results show that the wire drawing the heart of the main axial deformation, surface and sub-surface of the main axial and radial deformation occurred, with the increase in the number of drawing the road, the overall deformation of the wire was also more obvious non-uniformity. In the single-pass drawing process, the change in the potential relationship of each layer of material was small, and multiple inflection points appeared in the strain path diagram; the change in the seven-pass potential relationship was more drastic, which can basically be regarded as a simple superposition of multiple single-pass pulls.

Sensor Fusion and On-Line Monitoring of Friction Stir Blind Riveting for Lightweight Materials Manufacturing

2021 ◽  
pp. 1-36
Author(s):  
Zhe Gao ◽  
Haris Khan ◽  
Jingjing Li ◽  
Weihong Guo
Keyword(s):  
Sensor Fusion ◽  
Failure Modes ◽  
Processing Parameters ◽  
Data Driven ◽  
Structure Property ◽  
Cross Sectional ◽  
Friction Stir ◽  
In Situ Data ◽  
Lap Shear

Abstract This research focused on developing a hybrid quality monitoring model through combining the data driven and key engineering parameters to predict the friction stir blind riveting (FSBR) joint quality. The hybrid model was formulated through utilizing the in-situ processing and joint property data. The in-situ data involved sensor fusion (force and torque signals) and key processing parameters (spindle speed, feed rate and stacking sequence) for data-driven modeling. The quality of the FSBR joints was defined by the tensile strength. Further, the joint cross-sectional analysis and failure modes in lap-shear tests were employed to confirm the efficacy of the proposed model and development of the process-structure-property relationship.

Effect of Substrate Temperature on Properties of Nano-Scale Functionally Graded Calcium Phosphate Coatings

2006 ◽  
Author(s):  
Travis Blalock ◽  
Xiao Bai ◽  
Afsaneh Rabiei
Keyword(s):  
Electron Microscopy ◽  
Calcium Phosphate ◽  
Substrate Temperature ◽  
Ion Beam ◽  
Processing Parameters ◽  
Functionally Graded ◽  
Cross Sectional ◽  
X Ray ◽  
Phosphate Coatings ◽  
Calcium Phosphate Coatings

The effect of substrate temperature and processing parameters on microstructure and crystallinity of calcium phosphate coatings deposited on heated substrates in an Ion Beam Assisted Deposition (IBAD) system are being studied. The experimental procedures include mechanical testing and film thickness measurements using bonding strength and profilometery. Cross-sectional scanning transmission electron microscopy (STEM) with energy dispersive X-ray spectroscopy (EDX) through the thickness of the film as well as scanning electron microscopy (SEM) with EDX at the top surface of the film was performed to evaluate the microstructure of the film. The coating crystallinity was studied through X-ray diffraction (XRD). The information gained from current analysis on the set temperature coatings will be used to refine the processing techniques of the Functionally Graded Hydroxyapatite (FGHA) coating.

Formation of the Cast Iron Coatings Plasma-Sprayed at Different Substrate Temperatures

2010 ◽  
Vol 44-47 ◽  
pp. 2144-2147
Author(s):  
Ya Zhe Xing ◽  
Chao Ping Jiang ◽  
Hong Chen ◽  
Jian Min Hao
Keyword(s):  
Cast Iron ◽  
Substrate Temperature ◽  
Phase Structure ◽  
Processing Parameters ◽  
Optical Microscope ◽  
Atmospheric Plasma ◽  
Cross Sectional ◽  
The Cross ◽  
Plasma Sprayed ◽  
Iron Coatings

In this work, three cast iron coatings were produced by atmospheric plasma spraying. During spraying, the surface temperature of three coatings (substrate temperature) was controlled to be averagely 50oC, 180oC and 240oC by changing the processing parameters. X-ray diffraction (XRD) was employed to analyze the phase structure of the starting powder and the coatings. The results showed that the powder was mainly composed of (Fe,Cr)7C3 and martensite and both the spraying processing and the substrate temperature exerted no influence on coating phase structure. An optical microscope (OM) was used to characterize the microstructure of the cross-section and surface of the coatings. It was found that the cross sectional hardness increased with the increase of the substrate temperature due to the improvement in interlamellar bonding.

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