A Numerical Static Friction Model for Spherical Contacts of Rough Surfaces, Influence of Load, Material, and Roughness

2009 ◽  
Vol 131 (2) ◽  
Author(s):  
W. Wayne Chen ◽  
Q. Jane Wang

The relative motion between two surfaces under a normal load is impeded by friction. Interfacial junctions are formed between surfaces of asperities, and sliding inception occurs when shear tractions in the entire contact area reach the shear strength of the weaker material and junctions are about to be separated. Such a process is known as a static friction mechanism. The numerical contact model of dissimilar materials developed by the authors is extended to evaluate the maximum tangential force (in terms of the static friction coefficient) that can be sustained by a rough surface contact. This model is based on the Boussinesq–Cerruti integral equations, which relate surface tractions to displacements. The materials are assumed to respond elastic perfectly plastically for simplicity, and the localized hardness and shear strength are set as the upper limits of contact pressure and shear traction, respectively. Comparisons of the numerical analysis results with published experimental data provide a validation of this model. Static friction coefficients are predicted for various material pairs in contact first, and then the behaviors of static friction involving rough surfaces are extensively investigated.

2014 ◽  
Vol 81 (12) ◽  
Author(s):  
Xi Shi

Slip inception mechanism is very important for modeling of static friction and understanding of some experimental observations of friction. In this work, slip inception was treated as a local competence of interfacial bonding failure and weaker material failure. At any contacting point, if bond shear strength is weaker than softer material shear strength, slip inception is governed by interfacial bonding failure. Otherwise, it is governed by softer material failure. Considering the possible co-existence of these two slip inception mechanisms during presliding, a hybrid static friction model for smooth dry contact was proposed, which indicates that the static friction consists of two components: one contributed by contact area where bonding failure is dominant and the other contributed by contact area where material failure is dominant. With the proposed static friction model, the effects of contact pressure, the material properties, and the contact geometry on static friction were discussed.


Micromachines ◽  
2021 ◽  
Vol 12 (4) ◽  
pp. 368
Author(s):  
Shengguang Zhu ◽  
Liyong Ni

A novel static friction model for the unlubricated contact of random rough surfaces at micro/nano scale is presented. This model is based on the energy dissipation mechanism that states that changes in the potential of the surfaces in contact lead to friction. Furthermore, it employs the statistical theory of two nominally flat rough surfaces in contact, which assumes that the contact between the equivalent rough peaks and the rigid flat plane satisfies the condition of interfacial friction. Additionally, it proposes a statistical coefficient of positional correlation that represents the contact situation between the equivalent rough surface and the rigid plane. Finally, this model is compared with the static friction model established by Kogut and Etsion (KE model). The results of the proposed model agree well with those of the KE model in the fully elastic contact zone. For the calculation of dry static friction of rough surfaces in contact, previous models have mainly been based on classical contact mechanics; however, this model introduces the potential barrier theory and statistics to address this and provides a new way to calculate unlubricated friction for rough surfaces in contact.


2008 ◽  
Vol 47-50 ◽  
pp. 246-249
Author(s):  
Min Gyu Jang ◽  
Chul Hee Lee ◽  
Seung Bok Choi

In this paper, a stick-slip compensation for the micro-positioning is presented using the statistical rough surface contact model. As for the micro-positioning structure, PZT (lead(Pb) zirconia(Zr) Titanate(Ti)) actuator is used to drive the load for precise positioning with its high resolution incorporating with the PID (Proportional Integral Derivative) control algorithm. Since the stick-slip characteristics for the micro structures are highly nonlinear and complicated, it is necessary to incorporate more detailed stick-slip model for the applications involving the high precision motion control. Thus, the elastic-plastic static friction model is used for the stick-slip compensation considering the elastic-plastic asperity contact in the rough surfaces statistically. Mathematical model of the system for the positioning apparatus was derived from the dynamic behaviors of structural parts. Since the conventional piezoelectric actuator generates the short stroke, a bridge-type flexural hinge mechanism is introduced to amplify the linear motion range. Using the proposed smart structure, simulations under the representative positioning motion were conducted to demonstrate the micro-positioning under the stick-slip friction.


Author(s):  
K. Farhang ◽  
D. Segalman ◽  
M. Starr

This paper shows that the Mindlin problem involving two spheres in contact under the action of oscillating tangential force can lead to the account of static-kinetic friction transition. In Mindlin’s problem two spheres experience partial slip as a result of application of oscillating tangential load. When the problem is extended to multi-sphere contact, i.e. two rough surfaces, the application of tangential oscillating load results in partial slip for some asperity contacts while others experience full slip. Increase in the amplitude of the oscillating tangential force results in more contacts experiencing full slip, thereby decreasing the number of contacts in parial slip. Constitutive relation proposed by Mindlin at small scale, governing asperity interaction, is used to obtain the large scale slip function through a statistical summation of asperity scale events. The slip function establishes the fraction of asperity contact in full slip. The complement of the slip parameter is a fraction of asperities in partial slip. Through slip function it is shown that it is possible to define a slip condition for the entire surface. The derivation of the slip function allows the account of transition between static friction and kinetic friction.


2004 ◽  
Vol 126 (3) ◽  
pp. 626-629 ◽  
Author(s):  
Ning Yu, ◽  
Shaun R. Pergande, and ◽  
Andreas A. Polycarpou

The CEB static friction model is extended to include asymmetric distributions of asperity heights, using the normalized one-parameter Weibull distribution. The normal contact, tangential (friction), and adhesion forces are calculated for different skewness values, and are used to obtain the static friction coefficient. It is predicted that surfaces with negative skewness experience higher static friction coefficient compared to the Gaussian case, under the same external normal load, which agrees with published data. This effect is magnified for lower external loads, as is commonly encountered in microtribological applications.


Author(s):  
Renzhen Chen ◽  
Xiaopeng Li ◽  
Jinchi Xu ◽  
Zemin Yang ◽  
Hexu Yang

The primary objective of this fundamental research is to investigate the mechanical properties of the disk spring when the friction at the contact edges is asymmetric and varies with the load. The contact mechanics study shows that the static friction and static friction coefficient on fractal surfaces change depending on the normal load. In this paper, a fractal contact model based on the W-M function is used to explore the connection between the static friction and the normal load. Subsequently, taking into account the asymmetry of the contact surface at the edge, the variable static friction coefficient is brought into the existing model to obtain an improved static model of the disk spring. Different fractal dimensions, frictional states and free heights are considered under quasi-static loading condition, the relative errors between this paper and the method using Coulomb friction are also calculated, and experimental validation was performed. The static stiffness and force hysteresis of the disk spring for different forms of asymmetric variable friction are discussed. It is shown that using the variable friction model can improve the computational accuracy of the disk spring model under small loads and help to improve the design and control accuracy of preload and vibration isolation equipment using the disk spring as a component.


2008 ◽  
Vol 130 (3) ◽  
Author(s):  
D. Cohen ◽  
Y. Kligerman ◽  
I. Etsion

A model for elastic-plastic nominally flat contacting rough surfaces under combined normal and tangential loading with full stick contact condition is presented. The model incorporates an accurate finite element analysis for contact and sliding inception of a single elastic-plastic asperity in a statistical representation of surface roughness. It includes the effect of junction growth and treats the sliding inception as a failure mechanism, which is characterized by loss of tangential stiffness. A comparison between the present model and a previously published friction model shows that the latter severely underestimates the maximum friction force by up to three orders of magnitude. Strong effects of the normal load, nominal contact area, mechanical properties, and surface roughness on the static friction coefficient are found, in breach of the classical laws of friction. Empirical equations for the maximum friction force, static friction coefficient, real contact area due to the normal load alone and at sliding inception as functions of the normal load, material properties, and surface roughness are presented and compared with some limited available experimental results.


2004 ◽  
Vol 126 (1) ◽  
pp. 34-40 ◽  
Author(s):  
Lior Kogut ◽  
Izhak Etsion

A model that predicts the static friction for elastic-plastic contact of rough surfaces is presented. The model incorporates the results of accurate finite element analyses for the elastic-plastic contact, adhesion and sliding inception of a single asperity in a statistical representation of surface roughness. The model shows strong effect of the external force and nominal contact area on the static friction coefficient in contrast to the classical laws of friction. It also shows that the main dimensionless parameters affecting the static friction coefficient are the plasticity index and adhesion parameter. The effect of adhesion on the static friction is discussed and found to be negligible at plasticity index values larger than 2. It is shown that the classical laws of friction are a limiting case of the present more general solution and are adequate only for high plasticity index and negligible adhesion. Some potential limitations of the present model are also discussed pointing to possible improvements. A comparison of the present results with those obtained from an approximate CEB friction model shows substantial differences, with the latter severely underestimating the static friction coefficient.


2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Yeau-Ren Jeng ◽  
Shin-Rung Peng

The friction coefficient (μ) of a contact surface with elliptical asperities is examined at various values of the plasticity index (ψ), the effective radius ratio (γ), the shear-strength-pressure proportionality constant (c), and the dimensionless limiting interfacial shear strength (τ¯m). The results demonstrate that the friction coefficient of the contact system increases with an increasing value of γ but decreases with an increasing value of ψ. Furthermore, it is shown that Amonton’s law is applicable for contact systems with either a low ψ and a high τ¯m or a high ψ and a low τ¯m. Analyzing the ratio of the nonelastic contact area, it is found that the asperities of a surface characterized by a large γ generally deform elastically at all values of the plasticity index, while those of a surface with a larger c deform plastically, particularly for surfaces with higher values of τ¯m and ψ. Finally, an inspection of the critical dimensionless real contact area shows that the contact mode of the surface is determined primarily by the value of the effective radius ratio.


2019 ◽  
Vol 5 (4) ◽  
pp. eaav7603 ◽  
Author(s):  
B. Weber ◽  
T. Suhina ◽  
A. M. Brouwer ◽  
D. Bonn

When two objects are in contact, the force necessary to overcome friction is larger than the force necessary to keep sliding motion going. This difference between static and dynamic friction is usually attributed to the growth of the area of real contact between rough surfaces in time when the system is at rest. We directly measure the area of real contact and show that it actually increases during macroscopic slip, despite the fact that dynamic friction is smaller than static friction. This signals a decrease in the interfacial shear strength, the friction per unit contact area, which is due to a mechanical weakening of the asperities. This provides a novel explanation for stick-slip phenomena in, e.g., earthquakes.


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