Electrospun Nafion Nanofiber for Proton Exchange Membrane Fuel Cell Application

Author(s):  
R. Bajon ◽  
S. Balaji ◽  
S. M. Guo

Proton exchange membrane fuel cells (PEMFCs) are attractive power plants for use in many applications, including portable power sources, electric vehicles, and on-site combined power/heat plants, due to the inherently high efficiency and low emission. The membrane electrode assembly (MEA) is the key component of a PEMFC. A standard five layer MEA consists of a proton exchange membrane, two catalyst layers, and two gas diffusion layers. The most commonly used electrolyte material is proton conductive perfluorinated sulfonic acid membrane, such as Nafion. Hydrogen is oxidized at the anode/electrolyte interface, the so-called triple-phase-boundary (TPB) active sites. TPB region must be a good electron conductor, a good ion conductor, and a porous structure for fuel/air diffusion. Typical PEMFC TPB is a porous structure made with Nafion and catalyst particle mixture. In this paper, electrospinning is used to synthesize polymer/Nafion nanofibers. Electrospinning is a straightforward method that has been successfully used to prepare fibers or fiber mats from a broad range of organic polymers. In the electrospinning process, a polymer solution held by its surface tension at the end of a capillary tube is subjected to an electric field, and as the electric field strength increases, a solid fiber is generated as the electrified jet is continuously stretched because of the electrostatic repulsions between the surface charges and the evaporation of solvent. Uniform one-dimensional Nafion nanofibers have been fabricated using Nafion solution and solutions containing polyvinyl pyrrolidone, polyethylene oxide, and polyvinyl alcohol. The morphologies of polymer/Nafion nanofibers, fabricated under different electrospinning conditions and different polymer compositions, are presented.

Polymers ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 1865 ◽  
Author(s):  
Prathak Jienkulsawad ◽  
Yong-Song Chen ◽  
Amornchai Arpornwichanop

A proton exchange membrane fuel cell (PEMFC) system for the application of unmanned aerial vehicles is equipped without humidifiers and the cathode channels of the stack are open to the environment due to limited weight available for power sources. As a result, the PEMFC is operated under low humidity conditions, causing membrane dehydration, low performance, and degradation. To keep the generated water within the fuel cell to humidify the membrane, in this study, polyvinyl alcohol (PVA) is employed in the fabrication of membrane electrode assemblies (MEAs). The effect of PVA content, either sprayed on the gas diffusion layer (GDL) or mixed in the catalyst layer (CL), on the MEA performance is compared under various humidity conditions. The results show that MEA performance is increased with the addition of PVA either on the GDL or in the CL, especially for non-humidified anode conditions. The result suggested that 0.03% PVA in the anode CL and 0.1% PVA on the GDL can improve the MEA performance by approximately 30%, under conditions of a non-humidified anode and a room-temperature-humidified cathode. However, MEAs with PVA in the anode CL show better durability than those with PVA on the GDL according to measurement with electrochemical impedance spectroscopy.


2012 ◽  
Vol 5 (1) ◽  
pp. 28-38 ◽  
Author(s):  
Tzyy-Lung Leon Yu ◽  
Hsiu-Li Lin ◽  
Po-Hao Su ◽  
Guan-Wen Wang

In this paper, we modify the conventional 5-layer membrane electrode assembly (MEA, in which a proton exchange membrane (PEM) is located at its center, two Pt-C-40 (Pt on carbon powder support, Pt content 40 wt.%) catalyst layers (CLs) are located on the surfaces of the both sides of the PEM and two gas diffusion layers (GDLs) are attached next on the outer surfaces of two Pt-C-40 layers) and propose 7-layer and 9-layer MEAs by coating thin Pt-black CLs at the interfaces between the Pt-C-40 layer and the GDL and between the PEM and the Pt-C-40 layer and reducing the Pt-C-40 loading. The reduced Pt loading quantity of the Pt-C-40 layer is equal to the increased Pt loading quantity of the Pt-black layer, thus the total amount of Pt loadings in the unmodified conventional MEA and the modified MEAs are at a fixed Pt loading quantity. These modified MEAs may complicate the manufacture process. The main advantage of these 7- and 9-layer MEAs is the thinner CL thickness and thus lower CL proton transport resistance. Because of the thin Pt-black layer thickness in MEA, we avoid agglomeration of the Pt-black particles and maintain high Pt catalytic activity. We show these new CL structure MEAs have better fuel cells performance than the conventional 5-layer MEA.


Author(s):  
Jiankui Chen ◽  
Xi Jiang ◽  
Wei Tang ◽  
Liang Ma ◽  
Yiqun Li ◽  
...  

A membrane electrode assembly is the core component of a proton-exchange membrane fuel cell stack. It consists of multilayer structured membranes which are flexible, heterogeneous and have variable cross section. To improve the efficiency of membrane electrode assembly processing and manufacturing, a roll-to-roll system with gas diffusion layer is designed. By peeling the protective membrane and the upper and lower gas diffusion layers’ hot-pressing, proton-exchange membrane is manufactured into a five-layer catalyst-coated membrane. Then, the catalyst-coated membrane is manufactured into membrane electrode assembly by multilayer membrane breakpoint die-cutting and laying-off. The system integrates multiple key technologies, including roll-to-roll precise feeding, gas diffusion layer multi-degree accurate operation and multichannel temperature control, to realize the precise positioning of flexible multilayer membrane and brittle gas diffusion layer. The tension inhomogeneity and critical wrinkling tension are modeled for web traveling in the continuous roll-to-roll manufacturing equipment. The proposed roll-to-roll stack and lamination system effectively combines discontinuous hot-pressing, die-cutting, laying-off technics to realize the high-efficiency manufacturing of membrane electrode assembly.


Energies ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 2975
Author(s):  
Zikhona Nondudule ◽  
Jessica Chamier ◽  
Mahabubur Chowdhury

To decrease the cost of fuel cell manufacturing, the amount of platinum (Pt) in the catalyst layer needs to be reduced. In this study, ionomer gradient membrane electrode assemblies (MEAs) were designed to reduce Pt loading without sacrificing performance and lifetime. A two-layer stratification of the cathode was achieved with varying ratios of 28 wt. % ionomer in the inner layer, on the membrane, and 24 wt. % on the outer layer, coated onto the inner layer. To study the MEA performance, the electrochemical surface area (ECSA), polarization curves, and electrochemical impedance spectroscopy (EIS) responses were evaluated under 20, 60, and 100% relative humidity (RH). The stratified MEA Pt loading was reduced by 12% while maintaining commercial equivalent performance. The optimal two-layer design was achieved when the Pt loading ratio between the layers was 1:6 (inner:outer layer). This MEA showed the highest ECSA and performance at 0.65 V with reduced mass transport losses. The integrity of stratified MEAs with lower Pt loading was evaluated with potential cycling and proved more durable than the monolayer MEA equivalent. The higher ionomer loading adjacent to the membrane and the bi-layer interface of the stratified catalyst layer (CL) increased moisture in the cathode CL, decreasing the degradation rate. Using ionomer stratification to decrease the Pt loading in an MEA yielded a better performance compared to the monolayer MEA design. This study, therefore, contributes to the development of more durable, cost-effective MEAs for low-temperature proton exchange membrane fuel cells.


2021 ◽  
Author(s):  
Dongsheng Xia ◽  
Chenchen Yu ◽  
Yinghao Zhao ◽  
Yinping Wei ◽  
Haiyan Wu ◽  
...  

The severe degradation of Fe-N-C electrocatalysts during long-term oxygen reduction reaction (ORR) has become a major obstacle for application in proton-exchange membrane fuel cells. Understanding the degradation mechanism and regeneration...


Molecules ◽  
2021 ◽  
Vol 26 (2) ◽  
pp. 286
Author(s):  
Muthukumar Marappan ◽  
Rengarajan Narayanan ◽  
Karthikeyan Manoharan ◽  
Magesh Kannan Vijayakrishnan ◽  
Karthikeyan Palaniswamy ◽  
...  

Flooding of the cathode flow channel is a major hindrance in achieving maximum performance from Proton Exchange Membrane Fuel Cells (PEMFC) during the scaling up process. Water accumulated between the interface region of Gas Diffusion Layer (GDL) and rib of the cathode flow field can be removed by the use of Porous Sponge Inserts (PSI) on the ribs. In the present work, the experimental investigations are carried out on PEMFC for the various reaction areas, namely 25, 50 and 100 cm2. Stoichiometry value of 2 is maintained for all experiments to avoid variations in power density obtained due to differences in fuel utilization. The experiments include two flow fields, namely Serpentine Flow Field (SFF) and Modified Serpentine with Staggered provisions of 4 mm PSI (4 mm × 2 mm × 2 mm) Flow Field (MSSFF). The peak power densities obtained on MSSFF are 0.420 W/cm2, 0.298 W/cm2 and 0.232 W/cm2 compared to SFF which yields 0.242 W/cm2, 0.213 W/cm2 and 0.171 W/cm2 for reaction areas of 25, 50 and 100 cm2 respectively. Further, the reliability of experimental results is verified for SFF and MSSFF on 25 cm2 PEMFC by using Electrochemical Impedance Spectroscopy (EIS). The use of 4 mm PSI is found to improve the performance of PEMFC through the better water management.


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