Design and Performance of Slug Damper

2008 ◽  
Vol 130 (4) ◽  
Author(s):  
Antonio Reinoso ◽  
Luis E. Gomez ◽  
Shoubo Wang ◽  
Ram S. Mohan ◽  
Ovadia Shoham ◽  
...  

This study investigates theoretically and experimentally the slug damper as a novel flow conditioning device, which can be used upstream of compact separation systems. In the experimental part, a 3 in. ID slug damper facility has been installed in an existing 2 in. diameter two-phase flow loop. This flow loop includes an upstream slug generator, a gas-liquid cylindrical cyclone (GLCC©, ©The University of Tulsa, 1994) attached to the slug damper downstream and a set of conductance probes for measuring the propagation of the dissipated slug along the damper. Over 200 experimental runs were conducted with artificially generated inlet slugs of 50 ft length (Ls/d=300) that were dumped into the loop upstream of the slug damper, varying the superficial liquid velocity between 0.5 ft/s and 2.5 ft/s and superficial gas velocity between 10 ft/s and 40 ft/s (in the 2 in. inlet pipe) and utilizing segmented orifice opening heights of 1 in., 1.5 in., 2 in., and 3 in. For each experimental run, the measured data included propagation of the liquid slug front in the damper, differential pressure across the segmented orifice, GLCC liquid level, GLCC outlet liquid flow, and static pressure in the GLCC. The data show that the slug damper/GLCC system is capable of dissipating long slugs, narrowing the range of liquid flow rate from the downstream GLCC. Also, the damper capacity to process large slugs is a strong function of the superficial gas velocity (and mixture velocity). The theoretical part includes the development of a mechanistic model for the prediction of the hydrodynamic flow behavior in the slug damper. The model enables the predictions of the outlet liquid flow rate and the available damping time, and in turn the prediction of the slug damper capacity. Comparison between the model predictions and the acquired data reveals an accuracy of ±30% with respect to the available damping time and outlet liquid flow rate. The developed model can be used for design of slug damper units.

Author(s):  
Antonio Reinoso ◽  
Luis E. Gomez ◽  
Shoubo Wang ◽  
Ram S. Mohan ◽  
Ovadia Shoham ◽  
...  

A novel flow conditioning device, namely, the slug damper, which can be used upstream of compact separation systems, is investigated theoretically and experimentally. In the experimental part, a 3” ID slug damper facility has been installed in an existing 2” diameter two-phase flow loop. This flow loop includes an upstream slug generator, a Gas-Liquid Cylindrical Cyclone (GLCC©) attached to the slug damper downstream, and a set of conductance probes for measuring the propagation of the dissipated slug along the damper. Over 200 experimental runs were conducted with artificially generated inlet slugs of 50 ft length (Ls/d = 300) that were dumped into the loop upstream of the slug damper, varying the superficial liquid velocity from 0.5 to 2.5 ft/s and superficial gas velocity between 10 to 40 ft/ (in the 2” inlet pipe) and utilizing segmented orifice opening heights of 1”, 1.5”, 2” and 3”. For each experimental run, the measured data included: propagation of the liquid slug front in the damper, differential pressure across the segmented orifice, GLCC liquid level, GLCC outlet liquid flow and static pressure in the GLCC. The data prove that the slug damper is capable of dissipating long slugs, ensuring fairly constant liquid flow rate into the downstream GLCC. Also, the damper capacity to process large slugs is a strong function of the superficial gas velocity (and mixture velocity). The theoretical part includes the development of a mechanistic model for the prediction of the hydrodynamic flow behavior in the slug damper. The model enables the predictions of the outlet liquid flow rate and the available damping time, and in turn the prediction of the slug damper capacity. Comparison between the model predictions and the acquired data reveals an accuracy of 30% with respect to the available damping time and outlet liquid flow rate. The developed model can be used for design of slug damper units in the field.


Author(s):  
Olufemi E. Bamidele ◽  
Wael H. Ahmed ◽  
Marwan Hassan

The current work studies air-water flow through a ½-inch flow restricting orifice installed in a 1-inch pipe. Investigation of two phase flow downstream the orifice and its effects on vibration of the piping structure have been carried out. Several flow regimes from bubbly to stratified-wavy flow have been analyzed to evaluate the effects of flow pattern, phase redistribution, bubble frequency, and liquid flow rate on the vibration of the structure. The liquid velocity fields have been obtained using Particle Image Velocimetry (PIV) along with post processing algorithm for phase discrimination. Proximity sensors have been used to capture the pipe response in two orthogonal directions. Also, a capacitance sensor was used to measure the two-phase void fraction. The results show that the magnitude and nature of vibrations of the piping structure is largely affected by the frequency and size of the bubbles upstream, vortex creation by pressure fluctuation downstream, liquid flow rate, and the flow pattern upstream. Slug flow and stratified flow patterns induced significant vibrations in the examined structure. The location of the transition region of slug flow on flow pattern maps, play important role in the dynamic response of the structure to the flow.


Author(s):  
Yoshiyuki Iso ◽  
Xi Chen

Gas-liquid two-phase flows on the wall like liquid film flows, which are the so-called wetted wall flows, are observed in many industrial processes such as absorption, desorption, distillation and others. For the optimum design of packed columns widely used in those kind of processes, the accurate predictions of the details on the wetted wall flow behavior in packing elements are important, especially in order to enhance the mass transfer between the gas and liquid and to prevent flooding and channeling of the liquid flow. The present study focused on the effects of the change of liquid flow rate and the wall surface texture treatments on the characteristics of wetted wall flows which have the drastic flow transition between the film flow and rivulet flow. In this paper, the three-dimensional gas-liquid two-phase flow simulation by using the volume of fluid (VOF) model is applied into wetted wall flows. Firstly, as one of new interesting findings in this paper, present results showed that the hysteresis of the flow transition between the film flow and rivulet flow arose against the increasing or decreasing stages of the liquid flow rate. It was supposed that this transition phenomenon depends on the history of flow pattern as the change of curvature of interphase surface which leads to the surface tension. Additionally, the applicability and accuracy of the present numerical simulation were validated by using the existing experimental and theoretical studies with smooth wall surface. Secondary, referring to the texture geometry used in an industrial packing element, the present simulations showed that surface texture treatments added on the wall can improve the prevention of liquid channeling and can increase the wetted area.


Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-8
Author(s):  
Zilong Liu ◽  
Yubin Su ◽  
Ming Lu ◽  
Zilong Zheng ◽  
Ruiquan Liao

Churn flow commonly exists in the pipe of heavy oil, and the characteristics of churn flow should be widely understood. In this paper, we carried out air and viscous oil two-phase flow experiments, and the diameter of the test section is 60 mm. The viscosity range of the oil was 100~480 mPa·s. Based on the measured liquid holdup and pressure drop data of churn flow, it can be concluded that, due to the existence of liquid film backflow, positive and negative frictional pressure drop can be found and the change of frictional pressure drop with the superficial gas velocity is related to superficial liquid velocity. With the increase of viscosity, the change rate of frictional pressure drop increases with the increase of the superficial gas velocity. Combining our previous work and the Taitel model, we proposed a new pressure drop model for viscous oil-air two-phase churn flow in vertical pipes. By comparing the predicted values of existing models with the measured pressure drop data, the proposed model has better performance in predicting the pressure drop.


Author(s):  
Ari Hamdani ◽  
Nobuyoshi Tsuzuki ◽  
Hiroshige Kikura

Two-phase swirling flow through a pipe is a complex turbulent flow and its prediction is still challenging. The present paper describes the experimental investigation of the air-water two phase swirling flow in vertical co-current flow. Swirling flow is induced by a twisted tape in a 20 mm inner diameter pipe. The flow is investigated using Ultrasonic Velocity Profiler (UVP), which allows the measurement of liquid and gas velocities simultaneously. Furthermore, simultaneous measurement of void fraction is performed using Wire Mesh Sensor (WMS). The experimental results reveal that swirling flow has significant impact on bubbles’ distribution. In low liquid flow rate, the average bubble velocity is fairly uniform along the radial position and void fraction increases in the near wall region. However, increasing liquid flow rate at constant gas flow rate leads to increase in void fraction in the core region, this is mainly due to drift velocity which is affected by centrifugal force. Experimental findings and parametric trends based on the effects of swirling flow are summarized and discussed.


2011 ◽  
Vol 133 (9) ◽  
Author(s):  
Yoshiyuki Iso ◽  
Xi Chen

Gas-liquid two-phase interfacial flows, such as the liquid film flows (also known as wetting flows on walls), are observed in many industrial processes including absorption, desorption, distillation, and so on. The present study focuses on the characteristics of wetting flows, in particular the drastic transition between the film flow and rivulet flow, as the liquid flow rate and the wall surface texture treatments are varied. The three-dimensional gas-liquid two-phase interfacial flow (wetting flow) simulation is based on the volume of fluid (VOF) model. As the liquid flow rate is increased and then decreased, a hysteresis of the transition between the film flow and rivulet flow is discovered, which implies that the transition phenomenon depends primarily on the history of the change of interfacial surface shape (which affects the process of the flow pattern transition). The applicability and accuracy of the present numerical simulation is validated by using the existing experimental and theoretical studies. Further study on the effect of texture geometry shows that the surface texture treatments added on the wall can impede liquid channeling and increase the wetted area.


2011 ◽  
Vol 383-390 ◽  
pp. 4922-4927
Author(s):  
Peng Xia Xu ◽  
Yan Feng Geng

Wet gas flow is a typical two-phase flow with low liquid fractions. As differential pressure signal contains rich information of flow parameters in two-phase flow metering, a new method is proposed for wet gas flow metering based on differential pressure (DP) and blind source separation (BSS) techniques. DP signals are from a couple of slotted orifices and the BSS method is based on time-frequency analysis. A good relationship between the liquid flow rate and the characteristic quantity of the separated signal is established, and a differential pressure correlation for slotted orifice is applied to calculate the gas flow rate. The calculation results are good with 90% relative errors less than ±10%. The results also show that BSS is an effective method to extract liquid flow rate from DP signals of wet gas flow, and to analysis different interactions among the total DP readings.


Author(s):  
S. Al-Lababidi ◽  
M. L. Sanderson

A method was developed for the measurement of slug frequency, slug velocity and slug length of two-phase gas/liquid flow under slug conditions in 2-inch horizontal pipe. The method consists of two pairs of ultrasonic transducers with 1MHz frequency. Non-invasive detection for slugs was achieved over a range of (0.1–1 ms−1) superficial liquid velocity and (0.1–3 ms−1) superficial gas velocity. The slug translational velocity was measured using a cross correlation technique for the modulated ultrasonic signals received. The slug length was measured after measuring the slug time t(slug) and slug translational velocity. The slug parameters measured were extensively compared with conductivity probes measurements and experimental correlations.


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