Measurements Versus Predictions for the Rotordynamic Characteristics of a Five-Pad Rocker-Pivot Tilting-Pad Bearing in Load-Between-Pad Configuration

Author(s):  
Clint R Carter ◽  
Dara W. Childs

Rotordynamic data are presented for a rocker-pivot tilting-pad bearing in the load-between-pad configuration for unit loads over the range 345–3101kPa and speeds over the range 4000–13,000rpm. The bearing was directly lubricated through a leading-edge groove with the following specifications: Five pads, 0.282 preload, 60% offset, 57.87deg pad arc angle, 101.587mm(3.9995in.) rotor diameter, 0.1575mm(0.0062in.) diametral clearance, and 60.325mm(2.375in.) pad length. Dynamic tests were performed over a range of frequencies to investigate frequency effects on the dynamic stiffness coefficients. Under most test conditions, the direct real parts of the dynamic stiffnesses could be approximated as quadratic functions of the excitation frequency and accounted for with the addition of an added-mass matrix to the conventional [K][C] matrix model to produce a frequency-independent [K][C][M] model. Measured added-mass terms in the loaded direction approached 60kg. At low speeds, “hardening” direct dynamic stiffness coefficients that increased with increasing frequency were obtained, which produced negative added-mass terms. No frequency dependency was obtained for the direct damping coefficients. The dynamic experimental results were compared to predictions from a bulk-flow computational fluid dynamics analysis. The static load direction in the tests was y. The direct stiffness coefficients Kxx and Kyy were slightly overpredicted. Measured direct damping coefficients Cxx and Cyy were insensitive to changes in either the load or speed in contrast to predictions of marked Cyy sensitivity for changes in the load. Only at the highest test speed of 13,000rpm were the direct damping coefficients adequately predicted. Measurable cross-coupled stiffness coefficients were obtained for the bearings with Kxy and Kyx being approximately equal in magnitude but opposite in sign—clearly destabilizing. However, the whirl frequency ratio was found to be zero at all test conditions indicating infinite stability for the bearing.

Author(s):  
Clint R. Carter ◽  
Dara W. Childs

Rotordynamic data are presented for a rocker-pivot tilting-pad bearing in a load-between-pad (LBP) configuration for unit loads over the range [345, 3101 kPa] and speeds over the range [4k to 13k rpm]. The bearing was direct lubricated through a leading-edge groove with the following specifications: 5 pads, .282 preload, 60% offset, 57.87° pad arc angle, 101.587 mm (3.9995 in) rotor diameter, .1575 mm (.0062 in) diametral clearance, 60.325 mm (2.375 in) pad length. Dynamic tests were performed over a range of frequencies to investigate frequency effects on the dynamic-stiffness coefficients. Under most test conditions, the direct real parts of the dynamic stiffnesses could be approximated as quadratic functions of the excitation frequency and accounted for with the addition of an added mass matrix to the conventional [K][C] matrix model to produce a frequency-independent [K][C][M] model. Measured added mass terms in the loaded direction approached 60 kg. At low speeds, “hardening” direct dynamic stiffness coefficients that increased with increasing frequency were obtained that produced negative added-mass terms. No frequency dependency was obtained for the direct damping coefficients. The dynamic experimental results were compared to predictions from a bulk-flow CFD analysis. The static load direction in the tests was y. The direct stiffness coefficients Kxx and Kyy were slightly over predicted. Measured direct damping coefficients Cxx and Cyy were insensitive to changes in either load or speed in contrast to predictions of marked Cyy sensitivity for changes in the load. Only at the highest test speed of 13000 rpm were the direct damping coefficients adequately predicted. Measurable cross-coupled stiffness coefficients were obtained for the bearings with Kxy and Kyx being approximately equal in magnitude but opposite in sign — clearly destabilizing. However, the whirl frequency ratio was found to be zero at all test conditions indicating infinite stability for the bearing.


Author(s):  
Dara W. Childs ◽  
Clint R. Carter

Rotordynamic data are presented for a rocker-pivot tilting pad bearing in load-on-pad (LOP) configuration for (345–3101 kPa) unit loads and speeds from 4000 rpm to 13,000 rpm. The bearing was directly lubricated through a leading edge groove with five pads, 0.282 preload, 60% offset, 57.87 deg pad arc angle, 101.587 mm (3.9995 in.) rotor diameter, 0.1575 mm (0.0062 in.) diametral clearance, and 60.325 mm (2.375 in.) pad length. Measured results were reported for this bearing by Carter and Childs (2008, “Measurements Versus Predictions for the Rotordynamic Characteristics of a 5-Pad, Rocker-Pivot, Tilting-Pad Bearing in Load Between Pad Configuration,” ASME Paper No. GT2008-50069) in the load-between-pad (LBP) configuration. Results for the LOP are compared with predictions from a bulk-flow Navier–Stokes model (as utilized by San Andres (1991, “Effect of Eccentricity on the Force Response of a Hybrid Bearing,” STLE Tribol. Trans., 34, pp. 537–544)) and to the prior LBP results. Frequency effects on the dynamic-stiffness coefficients were investigated by applying dynamic-force excitation over a range of excitation frequencies. Generally, the direct real parts of the dynamic-stiffness coefficients could be modeled as quadratic functions of the excitation frequency, and accounted for by adding a mass matrix to the conventional [K][C] model to produce a frequency-independent [K][C][M] model. Measured added-mass terms in the loaded direction approached 60 kg. The static load direction in the tests was y. The direct stiffness coefficients Kyy and Kxx depend strongly on the applied unit load, more so than speed. They generally increased linearly with load, shifting to a quadratic dependence at higher unit loads. At lower unit loads, Kyy and Kxx increase monotonically with running speed. The experimental results were compared with predictions from a bulk-flow computational fluid dynamics analysis. Stiffness orthotropy was apparent in test results, significantly more than predicted, and it became more pronounced at the heavier unit loads. Measured Kyy values were consistently higher than predicted, and measured Kxx values were lower. Comparing the LOP results to prior measured LBP results for the same bearing, at higher loads, Kyy is significantly larger for the LOP configuration than LBP. Measured values for Kxx are about the same for LOP and LBP. At low unit loads, stiffness orthotropy defined as Kyy/Kxx is the same for LOP and LBP, progressively increasing with increasing unit loads. At the highest unit load, Kyy/Kxx=2.1 for LOP and 1.7 for LBP. Measured direct damping coefficients Cxx and Cyy were insensitive to changes in either load or speed, in contrast to predictions of marked Cyy sensitivity for changes in the load. Only at the highest test speed of 13,000 rpm were the direct damping coefficients adequately predicted. No frequency dependency was observed for the direct damping coefficients.


Author(s):  
Chris D. Kulhanek ◽  
Dara W. Childs

Static and rotordynamic coefficients are measured for a rocker-pivot, tilting-pad journal bearing (TPJB) with 50 and 60% offset pads in a load-between-pad (LBP) configuration. The bearing uses leading-edge-groove direct lubrication and has the following characteristics: 5-pads, 101.6 mm (4.0 in) nominal diameter,0.0814 -0.0837 mm (0.0032–0.0033 in) radial bearing clearance, 0.25 to 0.27 preload, and 60.325 mm (2.375 in) axial pad length. Tests were performed on a floating bearing test rig with unit loads from 0 to 3101 kPa (450 psi) and speeds from 7 to 16 krpm. Dynamic tests were conducted over a range of frequencies (20 to 320 Hz) to obtain complex dynamic stiffness coefficients as functions of excitation frequency. For most test conditions, the real dynamic stiffness functions were well fitted with a quadratic function with respect to frequency. This curve fit allowed for the stiffness frequency dependency to be captured by including an added mass matrix [M] to a conventional [K][C] model, yielding a frequency independent [K][C][M] model. The imaginary dynamic stiffness coefficients increased linearly with frequency, producing frequency-independent direct damping coefficients. Direct stiffness coefficients were larger for the 60% offset bearing at light unit loads. At high loads, the 50% offset configuration had a larger stiffness in the loaded direction, while the unloaded direct stiffness was approximately the same for both pivot offsets. Cross-coupled stiffness coefficients were positive and significantly smaller than direct stiffness coefficients. Negative direct added-mass coefficients were obtained for both offsets, especially in the unloaded direction. Cross-coupled added-mass coefficients are generally positive and of the same sign. Direct damping coefficients were mostly independent of load and speed, showing no appreciable difference between pivot offsets. Cross-coupled damping coefficients had the same sign and were much smaller than direct coefficients. Measured static eccentricities suggested cross coupling stiffness exists for both pivot offsets, agreeing with dynamic measurements. Static stiffness measurements showed good agreement with the loaded, direct dynamic stiffness coefficients.


Author(s):  
Dara W. Childs ◽  
Clint R. Carter

Rotordynamic data are presented for a rocker-pivot tilting-pad bearing in load-on-pad (LOP) configuration for (345–3101 kPa) unit loads and speeds from 4k to 13k rpm. The bearing was direct lubricated through a leading-edge groove with 5 pads, .282 preload, 60% offset, 57.87° pad arc angle, 101.587 mm (3.9995 in) rotor diameter, 0.1575 mm (.0062 in) diametral clearance, and 60.325 mm (2.375 in) pad length. Measured results were reported for this bearing by Carter and Childs in 2008 in the load-between-pad (LBP) configuration. Results for the LOP are compared to predictions from a bulk-flow Navier-Stokes model (as utilized by San Andres in 1991) and to the prior LBP results. Frequency effects on the dynamic-stiffness coefficients were investigated by applying dynamic-force excitation over a range of excitation frequencies. Generally, the direct real parts of the dynamic-stiffness coefficients could be modeled as quadratic functions of the excitation frequency and accounted for by adding a mass matrix to the conventional [K][C] model to produce a frequency-independent [K][C][M] model. Measured added mass terms in the loaded direction approached 60 kg. The static load direction in the tests was y. The direct-stiffness coefficients Kyy and Kxx depend strongly on the applied unit load, more so than speed. They generally increased linearly with load, shifting to a quadratic dependence at higher unit loads. At lower unit loads, Kyy and Kxx increase monotonically with running speed. The experimental results were compared to predictions from a bulk-flow CFD analysis. Stiffness orthotropy was apparent in test results, significantly more than predicted, and it became more pronounced at the heavier unit loads. Measured Kyy values were consistently higher than predicted, and measured Kxx values were lower. Comparing the LOP results to prior measured LBP results for the same bearing, at higher loads, Kyy is significantly larger for the LOP configuration than LBP. Measured values for Kxx are about the same for LOP and LBP. At low unit loads, stiffness orthotropy defined as Kyy / Kxx is the same for LOP and LBP, progressively increasing with increasing unit loads. At the highest unit load, Kyy / Kxx = 2.1 for LOP and 1.7 for LBP. Measured direct damping coefficients Cxx and Cyy were insensitive to changes in either load or speed in contrast to predictions of marked Cyy sensitivity for changes in the load. Only at the highest test speed of 13 krpm were the direct damping coefficients adequately predicted. No frequency dependency was observed for the direct damping coefficients.


Author(s):  
Chris D. Kulhanek ◽  
Dara W. Childs

Static and rotordynamic coefficients are measured for a rocker-pivot, tilting-pad journal bearing (TPJB) with 50 and 60% offset pads in a load-between-pad (LBP) configuration. The bearing uses leading-edge-groove direct lubrication and has the following characteristics: 5-pads, 101.6 mm (4.0 in) nominal diameter, .0814–.0837 mm (.0032–.0033 in) radial bearing clearance, .25 to .27 preload, and 60.325 mm (2.375 in) axial pad length. Tests were performed on a floating bearing test rig with unit loads from 0 to 3101 kPa (450 psi) and speeds from 7 to 16 krpm. Dynamic tests were conducted over a range of frequencies (20 to 320 Hz) to obtain complex dynamic stiffness coefficients as functions of excitation frequency. For most test conditions, the real dynamic stiffness functions were well fitted with a quadratic function with respect to frequency. This curve fit allowed for the stiffness frequency dependency to be captured by including an added mass matrix [M] to a conventional [K][C] model, yielding a frequency independent [K][C][M] model. The imaginary dynamic stiffness coefficients increased linearly with frequency, producing frequency-independent direct damping coefficients. Direct stiffness coefficients were larger for the 60% offset bearing at light unit loads. At high loads, the 50% offset configuration had a larger stiffness in the loaded direction, while the unloaded direct stiffness was approximately the same for both pivot offsets. Cross-coupled stiffness coefficients were positive and significantly smaller than direct stiffness coefficients. Negative direct added-mass coefficients were obtained for both offsets, especially in the unloaded direction. Cross-coupled added-mass coefficients are generally positive and of the same sign. Direct damping coefficients were mostly independent of load and speed, showing no appreciable difference between pivot offsets. Cross-coupled damping coefficients had the same sign and were much smaller than direct coefficients. Measured static eccentricities suggested cross-coupling stiffness exists for both pivot offsets, agreeing with dynamic measurements. Static stiffness measurements showed good agreement with the loaded, direct dynamic stiffness coefficients.


Author(s):  
Adnan Al-Ghasem ◽  
Dara Childs

Experimental dynamic force coefficients are presented for a flexure-pivot-tilting-pad (FPTP), bearing in load-between-pad (LBP) configuration for a range of rotor speeds and bearing unit loadings. The bearing has the following design parameters: 4 pads with pad arc angle 72° and 50% pivot offset, pad axial length 0.0762 m (3 in), pad radial clearance 0.254 mm (0.010 in), bearing radial clearance 0.1905 mm (0.0075 in), preload 0.25 and shaft nominal diameter of 116.84 mm (4.600 in). Measured dynamic coefficients have been compared with theoretical predictions using an isothermal analysis for a bulk-flow Navier-Stokes model. Predictions from two models — the Reynolds equation and a bulk-flow Navier-Stokes (NS) equation model are compared with experimental, complex dynamic stiffness coefficients (direct and cross-coupled) and show the following results: (i) The real part of the direct dynamic-stiffness coefficients is strongly frequency dependent because of pad inertia, support flexibility, and the effect of fluid inertia. This frequency dependency can be accurately modeled for by adding a direct added mass term to the conventional stiffness/damping matrix model. (ii) Both models underpredict the identified added-mass coefficient (∼32 kg), but the bulk-flow NS equations predictions are modestly closer. (iii) The imaginary part of the direct dynamic-stiffness coefficient (leading to direct damping) is a largely linear function of excitation frequency, leading to a constant (frequency independent) direct damping model. (iv) The real part of the cross-coupled dynamic-stiffness coefficients shows larger destabilizing forces than predicted by either model. The direct stiffness and damping coefficients increase with load, while increasing and decreasing with rotor speed, respectively. As expected, a small whirl frequency ratio (WFR) was found of about 0.15, and it decreases with increasing load and increases with increasing speed. The two model predictions for WFR are comparable and both underpredict the measured WFR values. Rotors supported by either conventional tilting PAD bearings or FPTP bearings are customarily modeled by frequency-dependent stiffness and damping matrices, necessitating an iterative calculation for rotordynamic stability. The present results show that adding a constant mass matrix to the FPTP bearing model produces an accurate frequency-independent model that eliminates the need for iterative rotordynamic stability calculations.


2005 ◽  
Vol 128 (4) ◽  
pp. 896-906 ◽  
Author(s):  
Adnan M. Al-Ghasem ◽  
Dara W. Childs

Experimental dynamic force coefficients are presented for a four pad flexure-pivot tilting-pad bearing in load-between-pad configuration for a range of rotor speeds and bearing unit loadings. Measured dynamic coefficients have been compared to theoretical predictions using an isothermal analysis for a bulk-flow Navier-Stokes (NS) model. Predictions from two models—the Reynolds equation and a bulk-flow NS equation models are compared to experimental, complex dynamic stiffness coefficients (direct and cross-coupled) and show the following results: (i) The real part of the direct dynamic-stiffness coefficients is strongly frequency dependent because of pad inertia, support flexibility, and the effect of fluid inertia. This frequency dependency can be accurately modeled for by adding a direct added-mass term to the conventional stiffness/damping matrix model. (ii) Both models underpredict the identified added-mass coefficient (∼32kg), but the bulk-flow NS equation predictions are modestly closer. (iii) The imaginary part of the direct dynamic-stiffness coefficient (leading to direct damping) is a largely linear function of excitation frequency, leading to a constant (frequency-independent) direct damping model. (iv) The real part of the cross-coupled dynamic-stiffness coefficients shows larger destabilizing forces than predicted by either model. The frequency dependency that is accounted for by the added mass coefficient is predicted by the models and arises (in the models) primarily because of the reduction in degrees of freedom from the initial 12 degrees (four pads times three degrees of freedom) to the two-rotor degrees of freedom. For the bearing and condition tested, pad and fluid inertia are secondary considerations out to running speed. The direct stiffness and damping coefficients increase with load, while increasing and decreasing with rotor speed, respectively. As expected, a small whirl frequency ratio (WFR) was found of about 0.15, and it decreases with increasing load and increases with increasing speed. The two model predictions for WFR are comparable and both underpredict the measured WFR values. Rotors supported by either conventional tilting-pad bearings or flexure-pivot tilting-pad (FPTP) bearings are customarily modeled by frequency-dependent stiffness and damping matrices, necessitating an iterative calculation for rotordynamic stability. For the bearing tested and the load conditions examined, the present results show that adding a constant mass matrix to the FPTP bearing model produces an accurate frequency-independent model that eliminates the need for iterative rotordynamic stability calculations. Different results may be obtained for conventional tilting-pad bearings (or this bearing at higher load conditions).


Author(s):  
L. E. Rodriguez ◽  
D. W. Childs

Experimental dynamic-stiffness-coefficient results are presented for a high-speed, lightly loaded, load-on-pad, flexible-pivot tilting-pad bearing. Results show that the real part of the direct dynamic-stiffness coefficients are quadratic functions of the excitation frequency. This frequency dependency is modeled well by an added-mass coefficient, and the resultant [M], [K], and [C] matrix model is frequency-independent versus a conventional [K] and [C] model that is frequency dependent. The dynamics introduced by the additional pad degrees of freedom (including pad inertia and web moment stiffness) and the effects of fluid inertia in the lubricant film account for part of this frequency dependency. Experimental results are compared to numerical predictions from models based on: (i) the Reynolds equation, and (ii) a Navier-Stokes (NS) equations bulk-flow model that retains the temporal and convective fluid inertia terms. The NS bulk-flow model results correlate better with experimental dynamic stiffness results, including added-mass terms. Both models underestimate the measured added-mass coefficients for the full excitation range; however, they do an adequate job for excitation frequencies up to synchronous frequency. The frequency dependency predicted by using a [K] and [C] model can be removed by adding a mass matrix to the reaction-force model with either a Reynolds equation or a bulk-flow NS model, with a very considerable speed up in calculation of damped eigenvalues for rotor-bearing systems.


2007 ◽  
Vol 130 (1) ◽  
Author(s):  
Yang Lihua ◽  
Qi Shemiao ◽  
Yu Lie

Although gas-lubricated tilting-pad bearings are widely used in high-speed turbomachinery, the theoretical prediction of the dynamic characteristics of tilting-pad gas bearings is also a very difficult problem because of its structural complexity. Several approaches have been proposed to solve this problem such as the pad assembly method and the small perturbation method. A numerical method by combining the partial derivative method with the equivalent coefficient method is presented in this paper to evaluate the dynamic stiffness and damping coefficients of self-acting tilting-pad gas bearing. The dynamic coefficients with the pads fixed and with the pads perturbation are, respectively, obtained for a typical self-acting tilting-pad gas bearing by using the proposed method to mainly explain the dependency of the bearing dynamic coefficients on the perturbation frequency. For bearings with the pads perturbation, the cross-coupling stiffness and damping coefficients are almost negligible compared with the direct ones. At lower perturbation frequency, the stiffness coefficients increase, while the damping coefficients decrease with an increasing frequency. The higher perturbation frequencies have very little effects on the bearing dynamic coefficients. Dynamic stiffness coefficients approach to the constant and damping coefficients to zero. However, with the pads fixed, in a low range of frequency, the absolute values of cross-coupling stiffness coefficients decrease with frequency. Furthermore, the cross-coupling coefficients are not negligible compared with the direct ones. In addition, the effects of pad inertia on dynamic coefficients are studied and compared with the results of pad inertia neglected.


Author(s):  
Jason C. Wilkes ◽  
Dara W. Childs

For several years, researchers have presented predictions showing that using a full tilting-pad journal bearing (TPJB) model (retaining all of the pad degrees of freedom) is necessary to accurately perform stability calculations for a shaft operating on TPJBs. This paper will discuss this issue, discuss the importance of pad and pivot flexibility in predicting impedance coefficients for the tilting-pad journal bearing, present measured changes in bearing clearance with operating temperature, and summarize the differences between measured and predicted frequency dependence of dynamic impedance coefficients. The current work presents recent test data for a 100 mm (4 in) five-pad TPJB tested in load on pad (LOP) configuration. Measured results include bearing clearance as a function of operating temperature, pad clearance and radial displacement of the loaded pad (the pad having the static load vector directed through its pivot), and frequency dependent stiffness and damping. Measured hot bearing clearances are approximately 30% smaller than measured cold bearing clearances and are inversely proportional to pad surface temperature; predicting bearing impedances with a rigid pad and pivot model using these reduced clearances results in overpredicted stiffness and damping coefficients that are several times larger than previous comparisons. The effect of employing a full bearing model versus a reduced bearing model (where only journal degrees of freedom are retained) in a stability calculation for a realistic rotor-bearing system is assessed. For the bearing tested, the bearing coefficients reduced at the frequency of the unstable eigenvalue (subsynchronously reduced) predicted a destabilizing cross-coupled stiffness coefficient at the onset of instability within 1% of the full model, while synchronously reduced coefficients for the lightly loaded bearing required 25% more destabilizing cross-coupled stiffness than the full model to cause system instability. The same stability calculation was performed using measured stiffness and damping coefficients at synchronous and subsynchronous frequencies. These predictions showed that both the synchronously measured stiffness and damping and predictions using the full bearing model were more conservative than the model using subsynchronously measured stiffness and damping, an outcome that is completely opposite from conclusions reached by comparing different prediction models. This contrasting outcome results from a predicted increase in damping with increasing excitation frequency at all speeds and loads; however, this increase in damping with increasing excitation frequency was only measured at the most heavily loaded conditions.


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