A New Approach to Modeling Surface Defects in Bearing Dynamics Simulations

2008 ◽  
Vol 130 (4) ◽  
Author(s):  
Ankur Ashtekar ◽  
Farshid Sadeghi ◽  
Lars-Erik Stacke

A dynamic model for deep groove and angular contact ball bearings was developed to investigate the influence of race defects on the motions of bearing components (i.e., inner and outer races, cage, and balls). In order to determine the effects of dents on the bearing dynamics, a model was developed to determine the force-deflection relationship between an ellipsoid and a dented semi-infinite domain. The force-deflection relationship for dented surfaces was then incorporated in the bearing dynamic model by replacing the well-known Hertzian force-deflection relationship whenever a ball/dent interaction occurs. In this investigation, all bearing components have six degrees-of-freedom. Newton’s laws are used to determine the motions of all bearing elements, and an explicit fourth-order Runge–Kutta algorithm with a variable or constant step size was used to integrate the equations of motion. A model was used to study the effect of dent size, dent location, and inner race speed on bearing components. The results indicate that surface defects and irregularities like dent have a severe effect on bearing motion and forces. Furthermore, these effects are even more severe for high-speed applications. The results also demonstrate that a single dent can affect the forces and motion throughout the entire bearing and on all bearing components. However, the location of the dent dictates the magnitude of its influence on each bearing component.

2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Nick Weinzapfel ◽  
Farshid Sadeghi

A model for deep-groove and angular-contact ball bearings was developed to investigate the influence of a flexible cage on bearing dynamics. The cage model introduces flexibility by representing the cage as an ensemble of discrete elements that allow deformation of the fibers connecting the elements. A finite element model of the cage was developed to establish the relationships between the nominal cage properties and those used in the flexible discrete element model. In this investigation, the raceways and balls have six degrees of freedom. The discrete elements comprising the cage each have three degrees of freedom in a cage reference frame. The cage reference frame has five degrees of freedom, enabling three-dimensional motion of the cage ensemble. Newton’s laws are used to determine the accelerations of the bearing components, and a fourth-order Runge–Kutta algorithm with constant step size is used to integrate their equations of motion. Comparing results from the dynamic bearing model with flexible and rigid cages reveals the effects of cage flexibility on bearing performance. The cage experiences nearly the same motion and angular velocity in the loading conditions investigated regardless of the cage type. However, a significant reduction in ball-cage pocket forces occurs as a result of modeling the cage as a flexible body. Inclusion of cage flexibility in the model also reduces the time required for the bearing to reach steady-state operation.


Author(s):  
Linkai Niu ◽  
Hongrui Cao ◽  
Zhengjia He ◽  
Yamin Li

A dynamic model is developed to investigate vibrations of high speed rolling ball bearings with localized surface defects on raceways. In this model, each bearing component (i.e., inner raceway, outer raceway and rolling ball) has six degrees of freedom (DOFs) to completely describe its dynamic characteristics in three-dimensional space. Gyroscopic moment, centrifugal force, lubrication traction/slip between bearing component are included owing to high speed effects. Moreover, local defects are modeled accurately and completely with consideration of additional deflection due to material absence, changes of Hertzian contact coefficient and changes of contact force directions due to raceway curvature variations. The obtained equations of motion are solved numerically using the fourth order Runge–Kutta–Fehlberg scheme with step-changing criterion. Vibration responses of a defective bearing with localized surface defects are simulated and analyzed in both time domain and frequency domain, and the effectiveness of fault feature extraction techniques is also discussed. An experiment is carried out on an aerospace bearing test rig. By comparing the simulation results with experiments, it is confirmed that the proposed model is capable of predicting vibration responses of defective high speed rolling ball bearings effectively.


Author(s):  
L. Beji ◽  
M. Pascal ◽  
P. Joli

Abstract In this paper, an architecture of a six degrees of freedom (dof) parallel robot and three limbs is described. The robot is called Space Manipulator (SM). In a first step, the inverse kinematic problem for the robot is solved in closed form solution. Further, we need to inverse only a 3 × 3 passive jacobian matrix to solve the direct kinematic problem. In a second step, the dynamic equations are derived by using the Lagrangian formalism where the coordinates are the passive and active joint coordinates. Based on geometrical properties of the robot, the equations of motion are derived in terms of only 9 coordinates related by 3 kinematic constraints. The computational cost of the obtained dynamic model is reduced by using a minimum set of base inertial parameters.


1975 ◽  
Vol 97 (3) ◽  
pp. 957-964 ◽  
Author(s):  
Neil K. Cooperrider

This paper discusses the random response of a seven degree of freedom, passenger truck model to lateral rail irregularities. Power spectral densities and root mean square levels of component displacements and contact forces are reported. The truck model used in the study allows lateral and yaw degrees of freedom for each wheelset, and lateral, yaw and roll freedoms for the truck frame. Linear creep relations are utilized for the rail-wheel contact forces. The lateral rail irregularities enter the analysis through the creep expressions. The results described in the paper were obtained using frequency domain techniques to solve the equations of motion. The reported results demonstrate that the guidance force needed when traveling over irregular rail at high speed utilizes a significant portion of the total available tangential force between wheel and rail.


Author(s):  
William Prescott

This paper will examine the importance of applying scaling to the equations of motion for multibody dynamic systems when applied to industrial applications. If a Cartesian formulation is used to formulate the equations of motion of a multibody dynamic system the resulting equations are a set of differential algebraic equations (DAEs). The algebraic components of the DAEs arise from appending the joint equations used to model revolute, cylindrical, translational and other joints to the Newton-Euler dynamic equations of motion. Stability issues can arise in an ill-conditioned Jacobian matrix of the integration method this will result in poor convergence of the implicit integrator’s Newton method. The repeated failures of the Newton’s method will require a small step size and therefore simulations that require long run times to complete. Recent advances in rescaling the equations of motion have been proposed to address this problem. This paper will see if these methods or a variant addresses not only stability concerns, but also efficiency. The scaling techniques are applied to the Gear-Gupta-Leimkuhler (GGL) formulation for multibody problems by embedding them into the commercial multibody code (MBS) Virtual. Lab Motion and then use them to solve an industrial sized automotive example to see if performance is improved.


2015 ◽  
Vol 2015 ◽  
pp. 1-13
Author(s):  
Xue-feng Chen ◽  
Jian-guo Hu ◽  
Yan-sheng Xu ◽  
Zhong-ming Xu ◽  
Hong-bo Wang

This work centered on the double-toggle clamping mechanism with diagonal-five points for the high-speed precise plastic injection machine. Based on Lagrange equations, the differential equations of motion for the beam elements are established, in a rotating coordinate system and an absolute coordinate system, respectively. 43 generalized coordinates and a model matrix for the mechanism are created and some coordinate matrices are derived. By coupling the coordinate transformation and matrix manipulation, a high nonlinear and strong time-variant elastic dynamic model is obtained. Based on the dynamic model, a Kineto-Elasto Dynamics (KED) analysis and a Kineto-Elasto Static (KES) analysis are carried out, respectively. By comparing and analyzing the simulation results of KED and KES, the regularity of elastic vibration of the clamping mechanism in high-speed clamping process has been revealed.


1990 ◽  
Vol 112 (3) ◽  
pp. 253-262
Author(s):  
R. G. Jessup ◽  
S. Venkatesh

This paper describes a dynamic model developed for the purpose of determining the final equilibrium configurations of buoyantly unstable icebergs. The model places no restrictions on the size, shape, or dimensionality of the iceberg, or on the variation range of the configuration coordinates. Furthermore, it includes all six degrees of freedom and is based on a Lagrangian formulation of the dynamic equations of motion. It can be used to advantage in those situations in which the iceberg has a complicated potential function and can acquire enough momentum and kinetic energy in the initial phase of its motion to make its final configuration uncertain on the basis of a static potential analysis. The behavior of the model is examined through several model simulations. The sensitivity of the final equilibrium position to the initial orientation and shape of the iceberg is clearly evident in the model simulations. Model simulations also show that when an iceberg is released from a nonequilibrium initial state, the time taken for it to settle down varies from about 40 s for a growler to nearly 400 s for a large iceberg. While these absolute times may change with better parameterization of the forces, the relative variations with iceberg size are likely to be preserved.


1993 ◽  
Vol 115 (1) ◽  
pp. 148-155 ◽  
Author(s):  
L. Vu-Quoc ◽  
M. Olsson

The predictor structural equations for the vehicle models developed in Part I are derived here for use with a new class of predictor/corrector algorithms to solve the mildly nonlinear equations of motion of the vehicle/structure models. Having all accelerations of the vehicle component eliminated, and with the aid of further simplifying approximations, the predictor structural equations are linear with respect to the structural degrees of freedom. In the algorithms, the predictor structural equations are different from the corrector structural equations; the proposed algorithmic treatment has been proved (elsewhere) to yield accurate energy balance. Results obtained for both continuous and discontinuous guideways are discussed, and optimal guideway configurations suggested. Effects of high-speed vehicle braking on a flexible guideway are analyzed using the vehicle models and the proposed algorithmic treatment. The influence of the guideway flexibility on the vehicle speed, an important feature of the present formulation, is clearly demonstrated.


Author(s):  
J. H. Choi ◽  
D. S. Bae ◽  
H. S. Ryu

Abstract It is the objective of this investigation to develop compliant double pin track link models and investigate the use of these models in the dynamic analysis of high mobility tracked vehicles. There are two major difficulties encountered in developing the compliant track models discussed in this paper. The first is due to the fact that the integration step size must be kept small in order to maintain the numerical stability of the solution. This solution includes high oscillatory signals resulting from the impulsive contact forces and the use of stiff compliant elements to represent the joints between the track links. The characteristics of the compliant, elements used in this investigation to describe the track joints are measured experimentally. The second difficulty encountered in this investigation is due to the large number of the system equations of motion of the three dimensional multibody tracked vehicle model. The dimensionality problem is solved by decoupling the equations of motion of the chassis subsystem and the track subsystems. Recursive methods are used to obtain a minimum set of equations for the chassis subsystem. Several simulation scenarios including an accelerated motion, high speed motion, braking, and turning motion of the high mobility vehicle are tested in order to demonstrate the effectiveness and validity of the methods proposed in this investigation.


2012 ◽  
Vol 226-228 ◽  
pp. 387-391
Author(s):  
Wen Jun Luo ◽  
Xiao Yan Lei ◽  
Song Liang Lian ◽  
Lin Ya Liu

A hybrid method combining FE and SEA was recently presented for predicting the steady-state response of vibro-acoustic systems. The new method is presented for the analysis of complex dynamic systems which is based on partitioning the system degrees of freedom into a ‘‘global’’ set and a ‘‘local’’ set. The global equations of motion are formulated and solved by using the finite element method (FEM).The local equations of motion are formulated and solved by using statistical energy analysis (SEA). The power input from the global degrees of freedom. This paper deduces the theory for the beam element , and Train-Ballastless Track-Bridge System provides an application, and it showed that the method yields very good results .


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