Rotordynamic Analysis of a Large Industrial Turbocompressor Including Finite Element Substructure Modeling

Author(s):  
J. Jeffrey Moore ◽  
Giuseppe Vannini ◽  
Massimo Camatti ◽  
Paolo Bianchi

A rotordynamic analysis of a large turbocompressor that models both the casing and supports along with the rotor-bearing system was performed. A 3D finite element model of the casing captures the intricate details of the casing and support structure. Two approaches are presented, including development of transfer functions of the casing and foundation, as well as a fully coupled rotor-casing-foundation model. The effect of bearing support compliance is captured, as well as the influence of casing modes on the rotor response. The first approach generates frequency response functions (FRFs) from the finite element case model at the bearing support locations. A high-order polynomial in numerator-denominator transfer function format is generated from a curve fit of the FRF. These transfer functions are then incorporated into the rotordynamics model. The second approach is a fully coupled rotor and casing model that is solved together. An unbalance response calculation is performed in both cases to predict the resulting rotor critical speeds and response of the casing modes. The effect of the compressor case and supports caused the second critical speed to drop to a value close to the operating speed and not compliant with the requirements of the American Petroleum Institute (API) specification 617 7th edition. A combination of rotor, journal bearing, casing, and support modifications resulted in a satisfactory and API compliant solution. The results of the fully coupled model validated the transfer function approach.

Author(s):  
J. Jeffrey Moore ◽  
Giuseppe Vannini ◽  
Massimo Camatti ◽  
Paolo Bianchi

A rotordynamic analysis of a large turbo-compressor that models both the casing and supports along with the rotor-bearing system was performed. A three-dimensional (3-D) finite element model of the casing captures the intricate details of the casing and support structure. Two approaches are presented, including development of transfer functions of the casing and foundation, as well as a fully coupled rotor-casing-foundation model. The effect of bearing support compliance is captured, as well as the influence of casing modes on the rotor response. The first approach generates frequency response functions (FRF’s) from the finite element case model at the bearing support locations. A high-order polynomial in numerator-denominator transfer function format is generated from a curve-fit of the FRF. These transfer functions are then incorporated into the rotordynamics model. The second approach is a fully coupled rotor and casing model that is solved together. An unbalance response calculation is performed in both cases to predict the resulting rotor critical speeds and response of the casing modes. The effect of the compressor case and supports caused the second critical speed to drop to a value close to the operating speed and not compliant with API 617 7th edition requirements. A combination of rotor, journal bearing, casing, and support modifications resulted in a satisfactory and API compliant solution. The results of the fully coupled model validated the transfer function approach.


Author(s):  
Eric Feulvarch ◽  
Frédéric Boitout ◽  
Jean-Michel Bergheau

Friction Stir Welding is a welding process where the heat generation is provided by the mechanical dissipation due to the deformations and the friction between the tool and the sheets. This paper describes a finite element model to simulate the heating phenomenon during the steady-state of the process. The stress equilibrium, the energy conservation and the mass conservation are studied in a fully coupled model using a tetrahedral finite element. An example is presented for an aluminium alloy 7075.


Sensors ◽  
2019 ◽  
Vol 19 (21) ◽  
pp. 4772 ◽  
Author(s):  
Sheng Zhou

To support the development of miniaturized photoacoustic gas sensors, a fully coupled finite element model for a frequency response simulation of cantilever-based photoacoustic gas sensors is introduced in this paper. The model covers the whole photoacoustic process from radiation absorption to pressure transducer vibration, and considers viscous damping loss. After validation with experimental data, the model was further applied to evaluate the possibility of further optimization and miniaturization of a previously reported sensor design.


2020 ◽  
Vol 11 (1) ◽  
pp. 26
Author(s):  
Muhammad Bilal Adeel ◽  
Muhammad Asad Jan ◽  
Muhammad Aaqib ◽  
Duhee Park

The behavior of laterally loaded pile groups is usually accessed by beam-on-nonlinear-Winkler-foundation (BNWF) approach employing various forms of empirically derived p-y curves and p-multipliers. Averaged p-multiplier for a particular pile group is termed as the group effect parameter. In practice, the p-y curve presented by the American Petroleum Institute (API) is most often utilized for piles in granular soils, although its shortcomings are recognized. In this study, we performed 3D finite element analysis to develop p-multipliers and group effect parameters for 3 × 3 to 5 × 5 vertically squared pile groups. The effect of the ratio of spacing to pile diameter (S/D), number of group piles, varying friction angle (φ), and pile fixity conditions on p-multipliers and group effect parameters are evaluated and quantified. Based on the simulation outcomes, a new functional form to calculate p-multipliers is proposed for pile groups. Extensive comparisons with the experimental measurements reveal that the calculated p-multipliers and group effect parameters are within the recorded range. Comparisons with two design guidelines which do not account for the pile fixity condition demonstrate that they overestimate the p-multipliers for fixed-head condition.


1999 ◽  
Author(s):  
Michael Allen ◽  
Nickolas Vlahopoulos

Abstract In this paper an algorithm is developed for combining finite element analysis and boundary element techniques in order to compute the noise radiated from a panel subjected to boundary layer excitation. The excitation is presented in terms of the auto and cross power spectral densities of the fluctuating wall pressure. The structural finite element model for the panel is divided into a number of sub-panels. A uniform fluctuating pressure is applied as excitation on each sub-panel separately. The corresponding vibration is computed, and is utilized as excitation for an acoustic boundary element analysis. The acoustic response is computed at any data recovery point of interest. The relationships between the acoustic response and the pressure excitation applied at each particular sub-panel constitute a set of transfer functions. They are combined with the spectral densities of the excitation for computing the noise generated from the vibration of the panel subjected to the boundary layer excitation. The development presented in this paper has the potential of computing wind noise in automotive applications, or boundary layer noise in aircraft applications.


2018 ◽  
Vol 29 (16) ◽  
pp. 3188-3198 ◽  
Author(s):  
Wissem Elkhal Letaief ◽  
Aroua Fathallah ◽  
Tarek Hassine ◽  
Fehmi Gamaoun

Thanks to its greater flexibility and biocompatibility with human tissue, superelastic NiTi alloys have taken an important part in the market of orthodontic wires. However, wire fractures and superelasticity losses are notified after a few months from being fixed in the teeth. This behavior is due to the hydrogen presence in the oral cavity, which brittles the NiTi arch wire. In this article, a diffusion-mechanical coupled model is presented while considering the hydrogen influences on the NiTi superelasticity. The model is integrated in ABAQUS finite element software via a UMAT subroutine. Additionally, a finite element model of a deflected orthodontic NiTi wire within three teeth brackets is simulated in the presence of hydrogen. The numerical results demonstrate that the force applied to the tooth drops with respect to the increase in the hydrogen amount. This behavior is attributed to the expansion of the NiTi structure after absorbing hydrogen. In addition, it is shown that hydrogen induces a loss of superelasticity. Hence, it attenuates the role of the orthodontic wire on the correction tooth malposition.


2010 ◽  
Vol 229 (12) ◽  
pp. 4813-4830 ◽  
Author(s):  
Massimiliano Ferronato ◽  
Nicola Castelletto ◽  
Giuseppe Gambolati

2011 ◽  
Vol 264-265 ◽  
pp. 1654-1659 ◽  
Author(s):  
Tasneem Pervez ◽  
Sayyad Zahid Qamar

This paper presents the finite element analysis of tubular expansion in oval bore holes such as those frequently observed in Upper Natih reservoirs. The minimum inner diameter of the expanded tubular must be larger than the drift diameter set by American Petroleum Institute (API) standards. If the minimum inner diameter is smaller than drift diameter, completion equipments can not be run successfully, which is necessary to complete an oil-well for production. The phenomenon of tubular ovality has been previously unknown to petroleum industry. Finite element model of tubular expansion in oval bore-holes is developed to determine the tubular ovality and compared with measured ovality. It was found that ovality increases linearly with tubular expansion ratio. With increase in expansion ratio, the tubular contact length with formation and developed contact pressure increases. Tubular ovality, if not considered in well design, may lead to premature tubular failure due to lower collapse rating and higher stresses.


2013 ◽  
Vol 21 (04) ◽  
pp. 1350013 ◽  
Author(s):  
P. GATTO ◽  
L. DEMKOWICZ

We investigate bone conduction of sound in the human head through a fully coupled model based on the fluid–structure interaction. The model was simulated via hp-finite element approximation employing our latest finite element library. The transmission of acoustic energy through non-airborne pathways to the cochlea, the receptor that converts the mechanical signal into electric impulses sent to the brain, is still not fully understood. We believe that our methodology and presented numerical results provide an insight into this fundamental, long standing research problem.


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