Hot Clamp Design for LMFBR Piping Systems

1993 ◽  
Vol 115 (1) ◽  
pp. 47-52
Author(s):  
T. Kobayashi ◽  
M. Tateishi

Thin-wall, large-diameter piping for liquid metal fast breeder reactor (LMFBR) plants can be subjected to significant thermal transients during reactor scrams. To reduce local thermal stresses, an insulated “cold” clamp was designed for the fast flux test facility and was also applied to some prototype reactors thereafter. However, the cost minimization of LMFBR requires much simpler designs. This paper presents a “hot” clamp design concept, which uses standard clamp halves directly attached to the pipe surface leaving an initial gap. Combinations of flexible pipe and rigid clamp achieved a self-control effect on clamp-induced pipe stresses due to the initial gap. A 3-D contact and inelastic history analysis were performed to verify the hot clamp concept. Considerations to reduce the initial stress at installation, to mitigate the clamp restraint on the pipe expansion during thermal shocks, and to maintain the pipe-clamp stiffness desired during a seismic event were discussed.

Author(s):  
Tomomichi Nakamura ◽  
Tadashi Shiraishi ◽  
Yoshihide Ishitani ◽  
Hisato Watakabe ◽  
Hiromi Sago ◽  
...  

A 1/3 scale flow-induced vibration test facility that simulates the hot-leg piping of the JNC sodium-cooled fast reactor (JSFR) is used to investigate the pressure fluctuations of the pipe, where the high velocity fluid flows inside the piping. By the measurement of the pressure drop in the elbow piping while changing the Reynolds number, the similarity law of this model is confirmed. To evaluate the flow-induced vibrations for the hot-leg and cold-leg pipes, the random force distributions along the pipe and their correlations are measured with pressure sensors in a water loop. It is found that a flow velocity-dependent periodic phenomenon in the rear region of the elbow, and the maximum flow-induced random vibration force in the pipe are observed in the region of flow separation downstream the elbow. Finally, a design method is proposed with power spectral densities of the pressure fluctuations classified into four sections, correlation lengths in the axial direction divided into three sections, and with correlation lengths in the tangential direction into four sections.


2012 ◽  
Vol 204-208 ◽  
pp. 3476-3479 ◽  
Author(s):  
Xiu Xing Zhu ◽  
Shi Feng Xue ◽  
Xing Hua Tong ◽  
Chuan Qi Liu

Cases of pipeline damage caused by landslide are common in coastal or mountainous regions, where the design of buried pipelines should be improved in order to reduce the risk of damage or failure. Dynamic responses of large diameter thin wall steel pipes under impact loading were analyzed using a nonlinear contact model of pipe-soil coupling in this paper. Several influence factors were studied, such as the impact velocity of rockfall, buried depth of pipeline, ratio of diameter to thickness and style of soil. The results show that an ellipsoid induces much more impact force than a sphere which has the same volume, and the larger one in volume have greater impact force for two spheres. Dangerous compressive areas of pipeline occupy 1/6 of the whole area, so the pipelines subject to landslide occur local failure. Based on results, some useful suggestions for the design of pipelines in landslide region are given


2019 ◽  
Vol 973 ◽  
pp. 75-79
Author(s):  
Alexander I. Bannikov ◽  
Vasilisa I. Alekseychuk ◽  
Olga A. Makarova ◽  
Nikolay A. Dyatlov

In this article we study the received quality of a welded large-diameter pipe after the processing by a single-row cylindrical brush. The speed of the brush influences the roughness of the pipe surface.


Volume 4 ◽  
2004 ◽  
Author(s):  
Zukun Chen ◽  
Nathan K. Bultman

This paper is an analytical investigation of a proposed vacuum barrier window that isolates the proton beam transport vacuum envelope from the Ultra Cold Neutron (UCN) experimental target system at atmospheric pressure. The window is subjected to static pressure and cyclic thermal stresses as the accelerated particle beam passes through it and deposits a small amount of energy in the window. The analysis investigates various beam rms sizes for two beam delivery time structures. The 0.1-mm thick, 52 mm diameter window is made of inconel alloy 718 and is welded to the beamline tube at its outer edge. For some combinations of delivery time structure and beam size, the window under differential pressure and proton beam heating experiences stress that is well above yield and possibly large enough to break the inconel foil. In order to analyze the induced temperature and stress, a finite element model has been developed. The model has been written parametrically to allow the beam characteristics, window material properties, dimensions and mesh densities to be easily adjusted. The heat load is applied to the model through the use of a 3-dimentional table containing the calculated volumetric heat rates. The heat load is based on a radial distribution for a circular Gaussian beam under both normal and extensional operation cases. In this analysis, a radial-centered, circular beam is assumed. The results of several analyses are presented in this paper.


2011 ◽  
Vol 134 (1) ◽  
Author(s):  
Hengliang Zhang ◽  
Yangheng Xiong ◽  
Chu Nie ◽  
Danmei Xie ◽  
Kunfeng Sun

Following the basis of the ASME codes, the major nuclear components are designed to successfully avoid the fatigue failure. However, such design is generally very conservative and it is necessary to accurately assess the fatigue life of the components for the optimal life. The assessment of fatigue damage accumulation due to the thermal transients is currently performed via online fatigue monitoring systems. The algorithms for online calculation of thermal stress are one of the main components of these systems and are often based on the Green function technique (GFT), in which machine parameters such as fluid temperatures, pressures, and flow rates are converted into metal temperature transients and thermal stresses. However, since the GFT is based upon the linear superposition principle, it cannot be directly used when the temperature-dependent material properties are considered. This paper presents a methodology to consider the temperature- dependent material properties using artificial parameter method. Two cases are presented to compare the results calculated from the proposed models with those calculated by finite element method (FEM). It is found that the temperature-dependent material properties have significant influence on the maximum peak stresses which can be accurately captured by the models proposed in this work.


Author(s):  
Suleiman Al Issa ◽  
Rafael Macián-Juan

CCFL (countercurrent flow limitation) is an important phenomenon for numerous engineering applications and safety of light water reactors. In particular, the possible occurrence of CCFL in the hot-leg of a PWR during SBLOCA or LOCA accidents is of special interest for nuclear safety research. A theoretical review showed that despite numerous experimental works, many scaling and geometrical effects are still not fully understood (channel diameter, inclined riser length, and inclination angle). Since most experimental work has been done in down-scaled hot-leg simulators, it becomes interesting to increase the data base in order to safely extrapolate results to a full-scale hot-leg. Another goal is to provide high quality images of the phase interface for validating CFD codes. There is an increasing interest in performing 3D CFD simulation for CCFL in hot-leg geometries, and thus good experimental data and the development of more representative closure laws for fundamental processes (momentum transfer) are an essential part of the validation and development process. A two-phase flow test facility, COLLIDER, was constructed at the Nuclear Engineering Department at the Technical University Munich in order to investigate air/water CCFL phenomena in PWR hot-leg geometry under atmospheric pressure conditions. The facility concentrates on investigations in large diameter pipe (inner diameter 190 mm) rather than quadratic cross section that although it facilitates optical measurements but does not represent the real geometry. Experimental measurements related to CCFL phenomena are limited in large diameters and hot-leg geometry. COLLIDER represent an approximate 1/3 downscaled model of standard PWR hot-leg geometry with respect to channel diameter, horizontal length to diameter ratio, inclined length to diameter ratio, and 50° inclination angle. First tests were conducted in order to determine the onset of CCFL at different water inlet superficial velocities and for a detailed tracking of the events leading to CCFL occurrence while the gas velocity was gradually increased. Additionally, the deflooding point was determined by gradual decreasing of the gas velocity after CCFL onset in each test run. Consequently, a detailed phenomenological description of flooding/deflooding was obtained besides the important critical gas velocity at CCFL onset and at deflooding in Wallis parameters (JL*0.5, JG*0.5). The results cover low and medium water inlet velocities (JL,in*0.5 = 0.085 → 0.3). Critical gas velocities at CCFL onset show usual trend behavior (decreasing with increased water inlet velocities at low water inlet velocities and increasing with increased water inlet velocities at medium water inlet velocities, see Figure 6). The deflooding line follows a linear tendency quite well. A correlation for the deflooding line based on current results was proposed. Further investigations will include visual observations of the air/water interface for CFD validation.


1988 ◽  
Vol 110 (4) ◽  
pp. 374-386 ◽  
Author(s):  
T. Fujimoto ◽  
T. Soh

The finite element analyses are carried out for the several piping components (D/T ≧ 100) subjected to in-plane or out-of-plane moment. For the stress evaluation of the chemical plant piping systems, ANSI B31.3 is usually applied. But the stress intensification factors and flexibility factors in this code are mainly for a heavy-wall-thickness pipe, so it is necessary to reconsider these factors for a thin-wall-thickness pipe with a large diameter. In our study, several finite element analyses using MSC/NASTRAN program were performed on the pipe bends (elbow or miter bend, 0.01 ≦ h ≦ 0.2) and the unreinforced fabricated tees (50 ≦ D/Tr ≦ 300, 0.5 ≦ d/D ≦ 0.95, 0.25 ≦ Tb/Tr ≦ 0.95), and the empirical formulas for the flexibility factors and the stress indices, due to out-of-plane or in-plane moment, were proposed. Experimental stress analyses for the piping components with D/Tr = 127 were also carried out, and it was confirmed that the results agreed well with the numerical ones.


Materia Japan ◽  
1994 ◽  
Vol 33 (5) ◽  
pp. 650-652
Author(s):  
Yoshiyuki Tashiro ◽  
Shin Kinoshita ◽  
Toshimi Yamane ◽  
Keiichi Hirao ◽  
Shin-ichiroh Yokoyama

Author(s):  
Masoud Alimardani ◽  
Ehsan Toyserkani ◽  
Jan Paul Huissoon

This paper presents a numerical-experimental investigation on the effects of preheating the substrate on the potential delamination and crack formation across the parts fabricated using the Laser Solid Freeform Fabrication (LSFF) process. For this purpose, the temperature distributions and stress fields induced during the multilayer LSFF process, and their correlation with the delamination and crack formation are studied throughout the numerical analysis and the experimental fabrication of a four-layer thin wall of SS304L. A 3D time-dependent numerical approach is used to simulate the LSFF process, and also interpret the experimental results in terms of the temperature distribution and the thermal stress fields. The numerical results show that by preheating the substrate prior to the fabrication process, the thermal stresses throughout the process domain substantially reduce. Accordingly, this can result in the reduction of potential micro-cracks formation across the fabricated part. Preheating also decreases the transient time for the development of a proper melt pool which is an important factor to prevent poor bonding between deposited layers. The experimental results are used to verify the numerical findings as well as the feasibility of preheating on the reduction of the micro-cracks formed throughout the fabrication process.


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