NASA Low-Speed Centrifugal Compressor for Three-Dimensional Viscous Code Assessment and Fundamental Flow Physics Research

1992 ◽  
Vol 114 (2) ◽  
pp. 295-303 ◽  
Author(s):  
M. D. Hathaway ◽  
J. R. Wood ◽  
C. A. Wasserbauer

A low-speed centrifugal compressor facility recently built by the NASA Lewis Research Center is described. The purpose of this facility is to obtain detailed flow field measurements for computational fluid dynamic code assessment and flow physics modeling in support of Army and NASA efforts to advance small gas turbine engine technology. The facility is heavily instrumented with pressure and temperature probes, in both the stationary and rotating frames of reference, and has provisions for flow visualization and laser velocimetry. The facility will accommodate rotational speeds to 2400 rpm and is rated at pressures to 1.25 atm. The initial compressor stage being tested is geometrically and dynamically representative of modern high-performance centrifugal compressor stages with the exception of Mach number levels. Preliminary experimental investigations of inlet and exit flow uniformity and measurement repeatability are presented. These results demonstrate the high quality of the data that may be expected from this facility. The significance of synergism between computational fluid dynamic analyses and experimentation throughout the development of the low-speed centrifugal compressor facility is demonstrated.

Author(s):  
M. D. Hathaway ◽  
J. R. Wood ◽  
C. A. Wasserbauer

A low speed centrifugal compressor facility recently built by the NASA Lewis Research Center is described. The purpose of this facility is to obtain detailed flow field measurements for computational fluid dynamic code assessment and flow physics modelling in support of Army and NASA efforts to advance small gas turbine engine technology. The facility is heavily instrumented with pressure and temperature probes, both in the stationary and rotating frames of reference, and has provisions for flow visualization and laser velocimetry. The facility will accommodate rotational speeds to 2400 rpm and is rated at pressures to 1.25 atm. The initial compressor stage being tested is geometrically and dynamically representative of modern high-performance centrifugal compressor stages with the exception of Mach number levels. Preliminary experimental investigations of inlet and exit flow uniformity and measurement repeatability are presented. These results demonstrate the high quality of the data which may be expected from this facility. The significance of synergism between computational fluid dynamic analyses and experimentation throughout the development of the low speed centrifugal compressor facility is demonstrated.


Author(s):  
E Swain

A one-dimensional centrifugal compressor performance prediction technique that has been available for some time is updated as a result of extracting the component performance from three-dimensional computational fluid dynamic (CFD) analyses. Confidence in the CFD results is provided by comparison of overall performance for one of the compressor examples. The extracted impeller characteristic is compared with the original impeller loss model, and this indicated that some improvement was desirable. The position of least impeller loss was determined using a traditional axial compressor cascade method, and suitable algebraic expressions were derived to match the CFD data. The merit of the approach lies with the relative ease that CFD component performance currently can be achieved and adjusting one-dimensional methods to agree with the CFD-derived models.


Author(s):  
Mengying Shu ◽  
Mingyang Yang ◽  
Ricardo F. Martinez-Botas ◽  
Kangyao Deng ◽  
Lei Shi

The flow in intake manifold of a heavily downsized internal combustion engine has increased levels of unsteadiness due to the reduction of cylinder number and manifold arrangement. The turbocharger compressor is thus exposed to significant pulsating backpressure. This paper studies the response of a centrifugal compressor to this unsteadiness using an experimentally validated numerical method. A computational fluid dynamic (CFD) model with the volute and impeller is established and validated by experimental measurements. Following this, an unsteady three-dimensional (3D) simulation is conducted on a single passage imposed by the pulsating backpressure conditions, which are obtained by one-dimensional (1D) unsteady simulation. The performance of the rotor passage deviates from the steady performance and a hysteresis loop, which encapsulates the steady condition, is formed. Moreover, the unsteadiness of the impeller performance is enhanced as the mass flow rate reduces. The pulsating performance and flow structures near stall are more favorable than those seen at constant backpressure. The flow behavior at points with the same instantaneous mass flow rate is substantially different at different time locations on the pulse. The flow in the impeller is determined by not only the instantaneous boundary condition but also by the evolution history of flow field. This study provides insights in the influence of pulsating backpressure on compressor performance in actual engine situations, from which better turbo-engine matching might be benefited.


1990 ◽  
Vol 112 (1) ◽  
pp. 44-49 ◽  
Author(s):  
Zhao Xiaolu ◽  
Qin Lisen

An aerodynamic design method, which is based on the Mean Stream Surface Method (MSSM), has been developed for designing centrifugal compressor impeller blades. As a component of a CAD system for centrifugal compressor, it is convenient to use the presented method for generating impeller blade geometry, taking care of manufacturing as well as aerodynamic aspects. The design procedure starts with an S2m indirect solution. Afterward from the specified S2m surface, by the use of Taylor series expansion, the blade geometry is generated by straight-line elements to meet the manufacturing requirements. Simultaneously, the fluid dynamic quantities across the blade passage can be determined directly. In terms of these results, the designer can revise the distribution of angular momentum along the shroud and hub, which are associated with blade loading, to get satisfactory velocities along the blade surfaces in order to avoid or delay flow separation.


Author(s):  
Theresa L. Babrauckas ◽  
Dale J. Arpasi

The Computational Technologies Branch of NASA Lewis Research Center is developing an Integrated CFD and Experiments (ICE) system as part of the Multistage Compressor Flow Physics program. The ICE operating environment software is general and can be configured for different applications where CFD and experimental information must be managed. ICE currently consists of three powerful subsystems. The experiment support subsystem acquires data and uses parallel processing to generate statistical information and on-line graphical displays for flow physics experiments. The simulation subsystem allows the researcher to conveniently setup and run computational fluid dynamic (CFD) codes on different parallel computer architectures. The analysis subsystem provides tools to display and compare experimental data and CFD data. A consistent data management approach is used across all three subsystems. This paper provides an overview of the ICE design philosophy and discusses its significance in reducing experimental turnaround time and increasing the quality of turbomachinery research. The functional capabilities of the experiment support subsystem are then discussed in detail.


Author(s):  
Zhihui Li ◽  
Juan Du ◽  
Qianfeng Zhang ◽  
Guofeng Ji ◽  
Hongwu Zhang

Boundary-layer-ingesting fans and compressors in the next-generation turbofan engines require high-performance operations under distorted inflow. The aim of this work is to study the effects of inlet distortions including inlet stagnation pressure and temperature distortion, on the aerodynamic performance of a transonic axial fan. Firstly, the validated full-annulus, unsteady, three-dimensional computational fluid dynamic code in conjunction with detached Eddy simulation approach is used here to simulate the fan flows assembly with individual inlet stagnation pressure/temperature distortion. Then, the propagation process of the inlet distortion waves is analyzed to understand how the aerodynamic performance degradation is triggered. The simulation results show that the fan performance is remarkably degraded when the inlet distortion is introduced. The leading-edge spillage, the trailing edge back flow and the “tornado vortex” occur when parts of fan blades encounter the incoming distorted flows. Finally, the responses of fan to the combined inlet stagnation distortion effects are discussed in this paper. It is found that the combined distortion effects can be predicted based on the sum of the performance responses to the individual constituent distortions. Furthermore, the relative location of the constituent distortions shows a non-ignorable influence on the overall fan performance, especially for the intensified inlet distortion.


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