Mixing in Axial-Flow Compressors: Conclusions Drawn From Three-Dimensional Navier–Stokes Analyses and Experiments

1991 ◽  
Vol 113 (2) ◽  
pp. 139-156 ◽  
Author(s):  
J. H. Leylek ◽  
D. C. Wisler

Extensive numerical analyses and experiments have been conducted to understand mixing phenomena in multistage, axial-flow compressors. For the first time in the literature the following are documented: Detailed three-dimensional Navier–Stokes solutions, with high order turbulence modeling, are presented for flow through a compressor vane row at both design and off-design (increased) loading; comparison of these computations with detailed experimental data show excellent agreement at both loading levels; the results are then used to explain important aspects of mixing in compressors. The three-dimensional analyses show the development of spanwise (radial) and circumferential flows in the stator and the change in location and extent of separated flow regions as loading increases. The numerical solutions support previous interpretations of experimental data obtained on the same blading using the ethylene tracer-gas technique and hot-wire anemometry. These results, plus new tracer-gas data, show that both secondary flow and turbulent diffusion are mechanisms responsible for both spanwise and circumferential mixing in axial-flow compressors. The relative importance of the two mechanisms depends upon the configuration and loading levels. It appears that using the correct spanwise distributions of time-averaged inlet boundary conditions for three-dimensional Navier–Stokes computations enables one to explain much of the flow physics for this stator.

Author(s):  
J. H. Leylek ◽  
D. C. Wisler

Extensive numerical analyses and experiments have been conducted to understand mixing phenomena in multistage, axial-flow compressors. For the first time in the literature the following are documented: detailed 3-D Navier-Stokes solutions, with high-order turbulence modeling, are presented for flow through a compressor vane row at both design and off-design (increased) loading; comparison of these computations with detailed experimental data show excellent agreement at both loading levels; the results are then used to explain important aspects of mixing in compressors. The 3-D analyses show the development of spanwise and cross-passage flows in the stator and the change in location and extent of separated flow regions as loading increases. The numerical solutions support previous interpretations of experimental data obtained on the same blading using the ethylene tracer-gas technique and hot-wire anemometry. These results, plus new tracer-gas data, show that both secondary flow and turbulent diffusion are mechanisms responsible for both spanwise and cross-passage mixing in axial-flow compressors. The relative importance of the two mechanisms depends upon the configuration and loading levels. It appears that using the correct spanwise distributions of time-averaged inlet boundary conditions for 3-D Navier-Stokes computations enables one to explain much of the flow physics for this stator.


Author(s):  
Rolf Emunds ◽  
Ian K. Jennions ◽  
Dieter Bohn ◽  
Jochen Gier

This paper deals with the numerical simulation of flow through a 1.5 stage axial flow turbine. The 3-row configuration has been experimentally investigated at the University of Aachen where measurements behind the first vane, the first stage and the full configuration were taken. These measurements allow single blade row computations, to the measured boundary conditions taken from complete engine experiments, or full multistage simulations. The results are openly available inside the framework of ERCOFTAC 1996. There are two separate but interrelated parts to the paper. Firstly, two significantly different Navier-Stokes codes are used to predict the flow around the first vane and the first rotor, both running in isolation. This is used to engender confidence in the code that is subsequently used to model the multiple bladerow tests, the other code is currently only suitable for a single blade row. Secondly, the 1.5 stage results are compared to the experimental data and promote discussion of surrounding blade row effects on multistage solutions.


Author(s):  
James A. Tallman

This study used Computational Fluid Dynamics (CFD) to investigate modified turbine blade tip shapes as a means of reducing the leakage flow and vortex. The subject of this study was the single-stage experimental turbine facility at Penn State University, with scaled three-dimensional geometry representative of a modern high-pressure stage. To validate the numerical procedure, the rotor flowfield was first computed with no modification to the tip, and the results compared with measurements of the flowfield. The flow was then predicted for a variety of different tip shapes: first with coarse grids for screening purposes and then with more refined grids for final verification of preferred tip geometries. Part 1 of this two-part paper focuses on the turbine case description, numerical procedure, baseline flat-tip computations, and comparison of the baseline results with measurement. A Runge-Kutta time-marching CFD solver (ADPAC) was used to solve the Reynolds-Averaged Navier-Stokes equations. Two-equation turbulence modeling with low Reynolds number adjustments was used for closure. The baseline rotor flowfield was computed twice: with a moderately sized mesh (720,000 nodes) and also with a much more refined mesh (7.2 million nodes). Both solutions showed good agreement with previously taken measurements of the rotor flowfield, including five-hole probe measurements of the velocity and total pressure inside the passage, as well as pressure measurements on the blade and casing surfaces.


Author(s):  
J. Tallman ◽  
B. Lakshminarayana

This study is an attempt to reduce the effect of the leakage vortex in axial flow turbines. A 3D Navier-Stokes CFD solver with k-ε turbulence modeling was used compute the flow through an axial flow turbine with modified blade tip designs. A baseline flat tip case and three modified tip cases were simulated and the leakage flow and vortex for each was analyzed in detail. The three modified blade tip designs each involved adding a chamfer to the tip of the blade, in an attempt to diffuse the leakage flow through the gap and obstruct the leakage flow with the outer casing’s shear layer. Chamfering of the blade tip near the leading edge of the gap and across the entire gap region both failed to reduce the size and strength of the leakage vortex. By chamfering the blade tip near the trailing edge of the gap, the leakage flow inside the gap was turned toward the direction of the blade’s camber. This turning resulted in a decrease in the size and the strength of the leakage vortex and its subsequent losses, while at the same time, did not reduce the blade loading by an appreciable amount. This paper is available in color on the World Wide Web at http://navier.aero.psu.edu/∼jat/research.html


2009 ◽  
Vol 06 (03) ◽  
pp. 399-411 ◽  
Author(s):  
M. T. RAHMATI

This article presents the application of a RANS algorithm based on a pressure correction method for incompressible flow simulations of low-speed rotating machines. A numerical scheme is developed by extending a flow analysis in a stationary frame to a rotating frame for turbomachinery applications. The numerical scheme is explained with emphasis on the effect of rotation on the flow fields and turbulence modeling. The results of the numerical calculations for flow through an enclosed turbomachine and an extended turbomachine are compared with the experimental data to judge them on realistic flow patterns. The numerical solutions have shown reasonable agreement with the experimental data which demonstrates the merits and robustness of this numerical scheme.


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