Inertia and Shear-Thinning Effects on Bearing Behavior With Impulsive Loads

1994 ◽  
Vol 116 (3) ◽  
pp. 535-540 ◽  
Author(s):  
Benyebka Bou-Sai¨d ◽  
Pascal Ehret

The study of bearings subjected to impulsive loads have previously showed that inertia effects and surface accelerations play an important role in the bearing response. Although the lubricant was considered Newtonian, this assumption is no longer valid with modern lubricant. In industrial applications, mineral lubricants are added to several long soluble chains of polymer in order to conserve optimum properties under different operating conditions. The addition of these polymers results in the drop of viscosity under high shear-rate, in the range of 10−6–10−8s−1. This study presents a continuation of previous works. It examines the influence of both effects, the decrease in viscosity and the fluid inertia, in a journal bearing under impulsive loads. Using the power-law model, the results show important differences in shaft responses compared to the Newtonian cases. Furthermore, in high shear-thinning effects, a reduction of lubricant capacity to absorb sudden dynamic loads is observed.

2006 ◽  
Vol 129 (2) ◽  
pp. 221-230 ◽  
Author(s):  
Alex de Kraker ◽  
Ron A. J. van Ostayen ◽  
A. van Beek ◽  
Daniel J. Rixen

In this paper a multiscale method is presented that includes surface texture in a mixed lubrication journal bearing model. Recent publications have shown that the pressure generating effect of surface texture in bearings that operate in full film conditions may be the result of micro-cavitation and/or convective inertia. To include inertia effects, the Navier–Stokes equations have to be used instead of the Reynolds equation. It has been shown in earlier work (de Kraker et al., 2006, Tribol. Trans., in press) that the coupled two-dimensional (2D) Reynolds and 3D structure deformation problem with partial contact resulting from the soft EHL journal bearing model is not easy to solve due to the strong nonlinear coupling, especially for soft surfaces. Therefore, replacing the 2D Reynolds equation by the 3D Navier–Stokes equations in this coupled problem will need an enormous amount of computing power that is not readily available nowadays. In this paper, the development of a micro–macro multiscale method is described. The local (micro) flow effects for a single surface pocket are analyzed using the Navier–Stokes equations and compared to the Reynolds solution for a similar smooth piece of surface. It is shown how flow factors can be derived and added to the macroscopic smooth flow problem, that is modeled by the 2D Reynolds equation. The flow factors are a function of the operating conditions such as the ratio between the film height and the pocket dimensions, the surface velocity, and the pressure gradient over a surface texture unit cell. To account for an additional pressure buildup in the texture cell due to inertia effects, a pressure gain is introduced at macroscopic level. The method also allows for microcavitation. Microcavitation occurs when the pressure variation due to surface texture is larger than the average pressure level at that particular bearing location. In contrast with the work of Patir and Cheng (1978, J. Lubrication Technol., 78, pp. 1–10), where the microlevel is solved by the Reynolds equation, and the Navier–Stokes equations are used at the microlevel. Depending on the texture geometry and film height, the Reynolds equation may become invalid. A second pocket effect occurs when the pocket is located in the moving surface. In mixed lubrication, fluid can become trapped inside a pocket and squeezed out when the pocket is running into an area with higher contact load. To include this effect, an additional source term that represents the average fluid inflow due to the deformation of the surface around the pocket is added to the Reynolds equation at macrolevel. The additional inflow is computed at microlevel by numerical solution of the surface deformation for a single pocket that is subject to a contact load. The pocket volume is a function of the contact pressure. It must be emphasized that before ready-to-use results can be presented, a large number of simulations to determine the flow factors and pressure gain as a function of the texture parameters and operating conditions have yet to be done. Before conclusions can be drawn, regarding the dominanant mechanism(s), the flow factors and pressure gain have to be added to the macrobearing model. In this paper, only a limited number of preliminary illustrative simulation results, calculating the flow factors for a single 2D texture geometry, are shown to give insight into the method.


Author(s):  
E. SUJITH PRASAD ◽  
T. NAGARAJU ◽  
J. PREM SAGAR

This theoretical work describe the combined influence of surface roughness, thermal and fluid-inertia effects on performance characteristics of hydrodynamic journal bearing. The average Reynolds equation that modified to include the surface roughness, viscosity variation due to temperature rise in lubricant fluid-film and fluid-inertia is used to obtain pressure field in the fluid-film. The matched solutions of modified average Reynolds, energy and conduction equations are obtained using finite element method and appropriate iterative schemes. The effects of surface roughness parameter, roughness orientation, and roughness characteristics of opposing surfaces on circumferential fluid-film pressure distribution, load carrying capacity and stability threshold speed of the bearing are studied by considering thermal and fluid-inertia effects.


1973 ◽  
Vol 95 (3) ◽  
pp. 372-380 ◽  
Author(s):  
J. Pirvics ◽  
V. Castelli

A bearing system using a compliant surface may be so constructed that the lubricant pressure distribution is either stationary or in motion relative to the elastomer. In the latter case the motion of the deformation in the elastomer introduces inertial effects which can be important at high enough bearing velocities. This paper is concerned with the assessment of these effects. Steady state operating conditions are computed and analytical techniques presented for the infinite width slider and infinite length journal bearing.


2003 ◽  
Vol 125 (2) ◽  
pp. 283-290 ◽  
Author(s):  
Mathieu Helene ◽  
Mihai Arghir ◽  
Jean Frene

The present work is a parametric study of the pressure pattern in a two-dimensional recess of a hybrid journal bearing (HJB). It is known that theoretical models of HJB are largely dependent on the recess pressure pattern especially for severe working conditions (high rotation speeds, shallow pockets, etc.). The difficulty is that the recess flow is dominated by the interaction of viscous and inertia forces and cannot be analyzed using a thin film model. The present analysis is based on the numerical resolution of the two-dimensional Navier-Stokes equations where only one recess is modeled (with the film lands and the supply region), the fluid being regarded as incompressible and isothermal. Both the laminar and the turbulent flow regimes are considered. The study is governed by two parameters, one related to the HJB operating conditions and the other related to the recess geometric characteristics. The first parameter is the ratio of the runner versus the supply Reynolds number, Rer/Res∈{0,1/4,1/2,1,4,8}. The supply Reynolds number is fixed at 100 for the laminar regime and at 5000 for the turbulent one. The second parameter is the ratio of the recess depth versus the film thickness. Six values of this ratio are considered, ranging from 4 (shallow recess) to 152 (deep recess). Detailed pressure patterns on the runner wall are presented in a systematic manner giving a clear insight of the flow effects intervening in the recess and of their mutual interaction. Some effects are explained by analyzing the recirculation zones inside the recess. It is also shown that for certain parameters turbulent flows have qualitatively similar effects as laminar ones but they can also have specific trends. In order to sustain this remark, the pressure variation at the recess downstream end is analyzed in the paper. Finally, the present results and specially the turbulent ones are intended to contribute to the understanding of viscous and inertia effects interactions in a recess flow and to represent a database in view of HJB theoretical modeling.


2012 ◽  
Vol 134 (3) ◽  
Author(s):  
Saeid Dousti ◽  
Jianming Cao ◽  
Amir Younan ◽  
Paul Allaire ◽  
Tim Dimond

This paper extends the theory originally developed by Tichy (Tichy and Bou-Said, 1991, Hydrodynamic Lubrication and Bearing Behavior With Impulsive Loads,” STLE Tribol. Trans. 34, pp. 505–512) for impulsive loads to high reduced Reynolds number lubrication. The incompressible continuity equation and Navier-Stokes equations, including inertia terms, are simplified using an averaged velocity approach to obtain an extended form of short bearing Reynolds equation which applies to both laminar and turbulent flows. A full kinematic analysis of the short journal bearing is developed. Pressure profiles and linearized stiffness, damping and mass coefficients are calculated for different operating conditions. A time transient solution is developed. The change in the rotor displacements when subjected to unbalance forces is explored. Several comparisons between conventional Reynolds equation solutions and the extended Reynolds number form with temporal inertia effects are presented and discussed. In the specific cases considered in this paper, the primary conclusion is that the turbulence effects are significantly more important than inertia effects.


Author(s):  
D J Hargreaves

The performance predictions of a particular tri-taper journal bearing are shown to confirm known operating conditions. The importance of manufacturing tolerances on the resulting performance characteristics are highlighted. Design guidance for a family of these bearings including journal misalignment and lubricant inertia effects is also provided.


1974 ◽  
Vol 16 (5) ◽  
pp. 286-297 ◽  
Author(s):  
H. F. Black ◽  
M. H. Walton

An empirical treatment is used to derive effective viscosity constants governing pressure-induced flows in Taylor Vortex regimes. The theory of static and linearized dynamic behaviour of a short journal is developed, including an approximate representation of fluid inertia effects. Theory is compared with experimental results of duty parameters, attitude loci and dynamic forcing due to rotation of an eccentric journal.


Author(s):  
Tachung Yang ◽  
Wei-Ching Chaung

The accuracy of stiffness and damping coefficients of bearings is critical for the rotordynamic analysis of rotating machinery. However, the influence of bearings depends on the design, manufacturing, assembly, and operating conditions of the bearings. Uncertainties occur quite often in manufacturing and assembly, which causes the inaccuracy of bearing predictions. An accurate and reliable in-situ identification method for the bearing coefficients is valuable to both analyses and industrial applications. The identification method developed in this research used the receptance matrices of flexible shafts from FEM modeling and the unbalance forces of trial masses to derive the displacements and reaction forces at bearing locations. Eight bearing coefficients are identified through a Total Least Square (TLS) procedure, which can handle noise effectively. A special feature of this method is that it can identify bearing coefficients at a specific operating speed, which make it suitable for the measurement of speed-dependent bearings, like hydrodynamic bearings. Numerical validation of this method is presented. The configurations of unbalance mass arrangements are discussed.


1997 ◽  
Vol 119 (1) ◽  
pp. 132-141 ◽  
Author(s):  
J. T. Sawicki ◽  
R. J. Capaldi ◽  
M. L. Adams

This paper describes an experimental and theoretical investigation of a four-pocket, oil-fed, orifice-compensated hydrostatic bearing including the hybrid effects of journal rotation. The test apparatus incorporates a double-spool-shaft spindle which permits independent control over the journal spin speed and the frequency of an adjustable-magnitude circular orbit, for both forward and backward whirling. This configuration yields data that enables determination of the full linear anisotropic rotordynamic model. The dynamic force measurements were made simultaneously with two independent systems, one with piezoelectric load cells and the other with strain gage load cells. Theoretical predictions are made for the same configuration and operating conditions as the test matrix using a finite-difference solver of Reynolds lubrication equation. The computational results agree well with test results, theoretical predictions of stiffness and damping coefficients are typically within thirty percent of the experimental results.


2021 ◽  
Vol 37 ◽  
pp. 282-290
Author(s):  
Junchao Zhu ◽  
Haiyu Qian ◽  
Huabing Wen ◽  
Liangyan Zheng ◽  
Hanhua Zhu

ABSTRACT This paper investigates journal bearings, and builds a lubrication model taking into account misalignment, the lubricant couple stress effect and shear thinning. In order to explore the sensitivity of couple stress fluid lubrication performance to oil film thickness, we introduce the critical oil film thickness coefficient. The results show that the sensitivity increases with the increase of the couple stress coefficient, and it is highest in the area of minimum oil film thickness. Compared with a parallel journal, increases in the misalignment angle strengthen the effect of couple stress. Shear thinning also plays an important role in bearing lubrication performance. For a low oil inlet temperature, the effect of shear thinning increases with the increase of the couple stress parameter. For a high oil inlet temperature, the influence is negligible. An increase in the misalignment angle will not further enhance the effect of shear thinning.


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