scholarly journals Modal Analysis of Multistage Gear Systems Coupled With Gearbox Vibrations

1992 ◽  
Vol 114 (3) ◽  
pp. 486-497 ◽  
Author(s):  
F. K. Choy ◽  
Y. F. Ruan ◽  
R. K. Tu ◽  
J. J. Zakrajsek ◽  
D. P. Townsend

This paper presents an analytical procedure to simulate vibrations in gear transmission systems. This procedure couples the dynamics of the rotor-bearing gear system with the vibration in the gearbox structure. The modal synthesis method is used in solving the overall dynamics of the system, and a variable time-stepping integration scheme is used in evaluating the global transient vibration of the system. Locally each gear stage is modelled as a multimass rotor-bearing system using a discrete model. The modal characteristics are calculated using the matrix-transfer technique. The gearbox structure is represented by a finite element model, and modal parameters are solved by using NASTRAN. The rotor-gear stages are coupled through nonlinear compliance in the gear mesh while the gearbox structure is coupled through the bearing supports of the rotor system. Transient and steady state vibrations of the coupled system are examined in both time and frequency domains. A typical three-geared system is used as an example for demonstration of the developed procedure.

1992 ◽  
Vol 114 (4) ◽  
pp. 464-471 ◽  
Author(s):  
F. K. Choy ◽  
J. Padovan ◽  
Y. F. Ruan

During extreme operating environments (i.e., seismic events, base motion-induced vibrations, etc.), the coupled vibrations developed between the rotors, bearings, gears and enclosing structure of gear-driven rotating equipment can be quite substantial. Generally, such large vibrational amplitudes may lead to failures in both the rotor-gearing system and/or the casing structure. This paper simulates the dynamic behavior of rotor-bearing-gear system resulting from motion of the enclosed structure. The modal synthesis approach is used in this study to synthesize the dynamics of the rotor systems with the vibrations of their casing structure in modal coordinates. Modal characteristics of the rotor-bearing-gear systems are evaluated using the matrix transfer technique, while the modal parameters for the casing structure are developed through a finite element model using NASTRAN. The modal accelerations calculated are integrated through a numerical algorithm to generate modal transient vibration analysis. Vibration results are examined in both time and frequency domains to develop representations for the coupled dynamics generated during extreme operating conditions. Typical three-rotor bull gear-driven power plant equipment (compressors, pumps, etc.) is used as an example to demonstrate the procedure developed.


2002 ◽  
Vol 80 (32) ◽  
pp. 2537-2549 ◽  
Author(s):  
Chun-Ping Zou ◽  
Hong-Xing Hua ◽  
Duan-Shi Chen

2014 ◽  
Vol 945-949 ◽  
pp. 853-861 ◽  
Author(s):  
Ying Chung Chen ◽  
Chung Hao Kang ◽  
Siu Tong Choi

The gear mesh stiffnesses have been regarded as constants in most previous models of geared rotor-bearing systems. In this paper, a dynamic analysis of a spur geared rotor-bearing system with nonlinear gear mesh stiffness is presented. The nonlinear gear mesh stiffness is accounted for by bending, fillet-foundation and contact deflections of gear teeth. A finite element model of the geared rotor-bearing system is developed, the equations of motion are obtained by applying Lagrange’s equation, and the dynamic responses are computed by using the fourth-order Runge-Kutta numerical method. Numerical results indicate that the proposed gear mesh stiffness provides a realistic dynamic response for spur geared rotor-bearing system.


Author(s):  
Jeanne Joachim ◽  
Florence Nyssen ◽  
Alain Batailly

Abstract This contribution focuses on the combined analysis of mistuning and unilateral blade-tip/casing contacts. A 2D phenomenological finite element model of an aircraft engine fan stage is considered. It is reduced by means of the Craig-Bampton component mode synthesis method and contact treatment relies on a Lagrange multiplier algorithm within an explicit time-integration scheme. Blade-tip/casing contacts are initiated through the deformed shape of a perfectly rigid casing. Mistuning is accounted for on the blades only. Monte Carlo simulations are carried out in both linear and nonlinear configurations, which allows to compare amplifications predicted in both context due to mistuning. Following a thorough convergence analysis of the proposed numerical strategy, the influence of mistuning level as well as the configuration of the external forcing are investigated. Presented results underline the detrimental consequences of mistuning in a nonlinear structural context, yielding even higher vibration amplifications than in a linear context. A cross-analysis between linear and nonlinear computations reveals that no correlation is found between linear and nonlinear amplifications which suggests that the effect of existing strategies to mitigate vibration amplifications within a linear context may not be suitable within a nonlinear context.


2020 ◽  
Vol 10 (16) ◽  
pp. 5617
Author(s):  
Zhiguo Wan ◽  
Yu Wang ◽  
Binqiang Chen ◽  
Yihua Dou ◽  
Xinjuan Wei

This paper presents the vibration of a transversely cracked rotor supported by anisotropic journal bearings, where the speed-dependent characteristic of bearing is considered. A 3D finite element model and the contact-based approach are employed for the shaft and crack. The governing differential equations of the whole cracked rotor-bearing system were obtained by synthesizing the equations of the cracked shaft, the breathing crack and the journal bearings. In order to solve the computational difficulties caused by the high dimensions of model, the free-interface complex component mode synthesis method (CMS) is employed to reduce the order of the model. On this basis, the eigenvalue and the steady-state forced response of the cracked rotor-bearing system are obtained by the Hill’s method. Finally, the effects of the anisotropic and speed-dependent characteristics of bearings on the vibration of the system are studied. Numerical results show that both the two characteristics can significantly affect the response of the system. The anisotropy in the bearing leads to the split of resonant peaks and influence the amplitudes of the peaks. The speed-dependent characteristic mainly affects the responses at the speeds close to the resonant regions, because the parametric excitation effect of the resonance region is greater than other speeds.


2011 ◽  
Vol 396-398 ◽  
pp. 2206-2212
Author(s):  
Er Bing Wang ◽  
Hong Zhou ◽  
Hai Qing Xu ◽  
Fang Zhang ◽  
Jing Wang

Combined with the structural dynamic model of a car set up with the substructure modal synthesis method, body panels acoustic contribution was analyzed to reduce the in-car structural noise in low frequency range. The driver-right-ear position was selected as acoustic response point, with the operational vibration response of the dynamic model as boundary condition for acoustic BEM (boundary element model), the panels that attribute most to the in-car noise were located according to ATV (acoustic transfer vector) results. After the vibrational restraint of the crucial panels by corresponding experimental measurement, in idling, the most decrease of main peaks is 5.7dB; the overall level of in-car noise is reduced by 3.89dB. It indicates that the substructure mode synthesis method can provide proper suggestion for optimizing in-car structural noise.


Author(s):  
Jeanne Joachim ◽  
Florence Nyssen ◽  
Alain Batailly

Abstract This contribution focuses on the combined analysis of mistuning and unilateral blade-tip/casing contacts. A 2D phenomenological finite element model of an aircraft engine fan stage is considered. It is reduced by means of the Craig-Bampton component mode synthesis method and contact treatment relies on a Lagrange multiplier algorithm within an explicit time-integration scheme. Blade-tip/casing contacts are initiated through the deformed shape of a perfectly rigid casing. Mistuning is accounted for on the blades only. Monte Carlo simulations are carried out in both linear and nonlinear configurations, which allows to compare amplifications predicted in both context due to mistuning. Following a thorough convergence analysis of the proposed numerical strategy, the influence of mistuning level as well as the configuration of the external forcing are investigated. Presented results underline the detrimental consequences of mistuning in a nonlinear structural context, yielding even higher vibration amplifications than in a linear context. A cross-analysis between linear and nonlinear computations reveals that no correlation is found between linear and nonlinear amplifications which suggests that the effect of existing strategies to mitigate vibration amplifications within a linear context may not be suitable within a nonlinear context.


Author(s):  
Wen Zhang ◽  
Wenliang Wang ◽  
Hao Wang ◽  
Jiong Tang

A method for dynamic analysis of flexible bladed-disk/shaft coupled systems is presented in this paper. Being independant substructures first, the rigid-disk/shaft and each of the bladed-disk assemblies are analyzed separately in a centrifugal force field by means of the finite element method. Then through a modal synthesis approach the equation of motion for the integral system is derived. In the vibration analysis of the rotating bladed-disk substructure, the geometrically nonlinear deformation is taken into account and the rotationally periodic symmetry is utilized to condense the degrees of freedom into one sector. The final equation of motion for the coupled system involves the degrees of freedom of the shaft and those of only one sector of each of the bladed-disks, thereby reducing the computer storage. Some computational and experimental results are given.


Author(s):  
Armando Félix Quiñonez ◽  
Guillermo E Morales Espejel

This work investigates the transient effects of a single subsurface inclusion over the pressure, film thickness, and von Mises stress in a line elastohydrodynamic lubrication contact. Results are obtained with a fully-coupled finite element model for either a stiff or a soft inclusion moving at the speed of the surface. Two cases analyzed consider the inclusion moving either at the same speed as the mean velocity of the lubricant or moving slower. Two additional cases investigate reducing either the size of the inclusion or its stiffness differential with respect to the matrix. It is shown that the well-known two-wave elastohydrodynamic lubrication mechanism induced by surface features is also applicable to the inclusions. Also, that the effects of the inclusion become weaker both when its size is reduced and when its stiffness approaches that of the matrix. A direct comparison with predictions by the semi-analytical model of Morales-Espejel et al. ( Proc IMechE, Part J: J Engineering Tribology 2017; 231) shows reasonable qualitative agreement. Quantitatively some differences are observed which, after accounting for the semi-analytical model's simplicity, physical agreement, and computational efficiency, may then be considered as reasonable for engineering applications.


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