Finely Striated Lip-Seal Surfaces: Part 1—General Effects

1993 ◽  
Vol 115 (4) ◽  
pp. 620-624 ◽  
Author(s):  
K. To̸nder

The work presented previously by To̸nder and Salant (1992) is extended and generalized. In that work it was shown that the fine, axially oriented striations found on some lip-seals, under certain conditions, could lead to the total suppression of leakage through a fully lubricated seal. In the present work the behavior of the lubricant annulus is studied, as are the conditions required for leakage suppression. If the latter are met, it is shown that when a certain parameter—here called the seal number—is increased, the lubricant annulus width will shrink. This will lead to a reduction of the friction force. It is further shown that the striated roughness will also generate a radial force or load capacity. This effect does not involve local cavitation.

2007 ◽  
Vol 129 (4) ◽  
pp. 851-859 ◽  
Author(s):  
Philip C. Hadinata ◽  
Lyndon Scott Stephens

A numerical analysis is conducted to investigate the elastohydrodynamic effect of deterministic microasperities on the shaft of a lip seal. Various geometries of microasperities (triangular, square, hexagonal, and circular) are put into a 100×100μm2 unit cell and are investigated using Reynolds equation. For each shape, the area fraction of the microasperity is varied between 0.2 and 0.8, and the asperity height is varied between 0.3μm and 5μm. The calculation for load capacity and friction coefficient indicates that there are values for asperity height, where the load capacity and friction coefficient are optimized. These optimum heights were reached at 1–3μm. Although the lip seal surface is considered to be smooth, reverse pumping can still be obtained using an oriented triangular design. The Couette flow rate for this asperity showed lubricant is reverted back toward the seal side 2.6 times more than using a conventional lip seal. The addition of microasperities to the shaft surface shows significant improvement in lubrication characteristics for the lip seal in the form of a simultaneous reduction in friction coefficient and increase in the reverse pumping rate.


2021 ◽  
Vol 68 (3-4) ◽  
pp. 5-12
Author(s):  
Simon Feldmeth ◽  
Mario Stoll ◽  
Frank Bauer

The radial load of a radial lip seal indicates how strongly the sealing lip is pressed on the shaft. The radial load significantly affects the function of the seal. The German standard DIN 3761-9 describes the measurement of the radial load according to the split-shaft method but leaves room for interpretation. During the revision of the standard, a parameter study was conducted at the University of Stuttgart. This study analyses the influence of the measurement device, the mandrels and the measuring procedure on the results. Based on the study results, recommendations are derived and summarized in a best-practice guideline, which should enable an appropriate and reproducible measurement of the radial load.


2014 ◽  
Vol 57 (6) ◽  
pp. 1175-1182 ◽  
Author(s):  
XiaoHong Jia ◽  
Fei Guo ◽  
Le Huang ◽  
LongKe Wang ◽  
Zhi Gao ◽  
...  

1992 ◽  
Vol 114 (2) ◽  
pp. 290-296 ◽  
Author(s):  
G. Poll ◽  
A. Gabelli

The development of models for the elastohydrodynamic lubrication of rotary lip seals requires the measurement of the film thickness under a real seal. A new method has been developed for this purpose which is based on the use of lubricant oils in which magnetite particles are suspended (so-called magnetic fluids). A change in the fluid film thickness will create a change in the impedance of the coil of the measuring circuit, the magnetic flux of which is directed through the oil film of the contact area. The advantage of this technique is that minimal modifications have to be applied to the tribological system under examination. Initial measurements carried out with a model rubber lip seal provided new insight into the build-up of a lubricant film as a function of the rotary speed and allowed comparison with the results of a theoretical model for the analysis of lip seal lubrication developed in parallel.


Micromachines ◽  
2020 ◽  
Vol 11 (8) ◽  
pp. 765
Author(s):  
Junhui Zhu ◽  
Peng Pan ◽  
Yong Wang ◽  
Sen Gu ◽  
Rongan Zhai ◽  
...  

The piezoelectrically-actuated stick-slip nanopositioning stage (PASSNS) has been applied extensively, and many designs of PASSNSs have been developed. The friction force between the stick-slip surfaces plays a critical role in successful movement of the stage, which influences the load capacity, dynamic performance, and positioning accuracy of the PASSNS. Toward solving the influence problems of friction force, this paper presents a novel stick-slip nanopositioning stage where the flexure hinge-based friction force adjusting unit was employed. Numerical analysis was conducted to estimate the static performance of the stage, a dynamic model was established, and simulation analysis was performed to study the dynamic performance of the stage. Further, a prototype was manufactured and a series of experiments were carried out to test the performance of the stage. The results show that the maximum forward and backward movement speeds of the stage are 1 and 0.7 mm/s, respectively, and the minimum forward and backward step displacements are approximately 11 and 12 nm, respectively. Compared to the step displacement under no working load, the forward and backward step displacements only increase by 6% and 8% with a working load of 20 g, respectively. And the load capacity of the PASSNS in the vertical direction is about 72 g. The experimental results confirm the feasibility of the proposed stage, and high accuracy, high speed, and good robustness to varying loads were achieved. These results demonstrate the great potential of the developed stage in many nanopositioning applications.


Author(s):  
Lyndon Scott Stephens ◽  
Katherine Warren

Many approaches have been used to control the reverse pumping effect in radial lip seals. One of those is the use of oriented triangular micro-asperities on the shaft of the seal. This extended abstract presents areal surface parameter measurements from a lip seal with triangular micro-cavities oriented towards the direction of rotation. Surface parameters in the roughness, hybrid and functional groups are presented. The measurements are then discussed and placed in the context of radial lip seal performance.


Author(s):  
H Hirani ◽  
P Samanta

Survey of patents on bearings indicates the maturity of hydrodynamic and rapid development of magnetic bearings. Active magnetic bearings are costlier compared with permanent magnetic bearings. To understand the performance characteristics of permanent magnetic bearings, an experimental setup has been developed. Experimental studies on radial permanent magnetic bearings demonstrated the drawbacks, such as high axial thrust and low load capacity. This has led the authors to hybridize the permanent magnet with hydrodynamic technology and to explore the possibility of achieving the low starting torque of a permanent magnetic bearing and the medium to high load carrying capacity of a hydrodynamic bearing in a single bearing arrangement. Simulation is carried out in order to reduce axial force-effect and enhance the radial force supported by the permanent magnetic bearing. Results of simulation on permanent magnetic bearing have been compared with that of published research papers. Finally an algorithm has been developed to investigate the coupling of forces generated by permanent magnets and hydrodynamic actions. Results of load sharing have been reported. The experimentally measured displacements of the shaft running at 500, 2000, and 3000 r/min have been plotted. The effect of hydrodynamics on shaft orbit has been illustrated.


2018 ◽  
Vol 70 (6) ◽  
pp. 1127-1136 ◽  
Author(s):  
Huihui Feng ◽  
Liping Peng

Purpose This paper aims to establish the mathematical models for the water-lubricated thrust bearing with groove texture considering turbulence and cavitation and numerically analyze the influence of rotary speed, texture depth, groove number and groove width on the static performance of the bearing. Design/methodology/approach The turbulent Reynolds equation and the Jakobsson–Floberg–Olsson cavitation model are adopted for the analysis. The Payvar–Salant algorithm and Finite difference schemes are used to discretize the governing equations. To illustrate the influence of turbulence, the performance of the bearing predicted by the turbulent and laminar models are compared. Findings According to the results, the load capacity and the friction force calculated by the turbulent model are greater than those obtained by laminar model, and the deviation between them gradually increases with the increased rotary speed. So, the turbulent effect should be fully considered for high-speed water-lubricated bearing with surface texture. There exists a peak value for the load capacity of the water-lubricated thrust bearing in respect to the texture depth, the number of grooves and the groove width ratio, while the friction force varies slowly with those parameters. Well-designed groove texture can improve the performance of the water-lubricated thrust bearing. Originality/value This paper proposes a mathematical model considering turbulent and cavitation effect for water-lubricated thrust bearing with surface texture. This model can be complementary to conventional laminar model which is used to analyze the performance of textured bearing at low rotary speed.


1983 ◽  
Vol 105 (3) ◽  
pp. 335-341 ◽  
Author(s):  
Y. D. Murray ◽  
C. D. Mote

Analysis of the load capacity, friction force, and lubricant flow of a infinite width, plane guide during transverse vibration and translation of a plate is presented. The effect of lubricant inertia on these variables is investigated and found to be significant. Analysis is facilitated through assumption of a parabolic velocity distribution across the film thickness as suggested by lubrication theory. The parabolic profile assumption is found to underestimate the contribution of lubricant inertia to the load capacity during plate vibration.


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