A Fast Model for Pressure Profile in Rough EHL Line Contacts

1993 ◽  
Vol 115 (3) ◽  
pp. 460-465 ◽  
Author(s):  
Xiaolan Ai ◽  
Herbert S. Cheng

A fast calculation model for the pressure distribution in EHL line contacts between rough surfaces is presented. Comparison between the results obtained from the model calculation and numerical simulation shows that, under heavily loaded conditions, the present model gives very accurate predictions of the pressure distribution for both deterministic and random transverse surface roughness. Since the model is based on the superposition of pressure fluctuations, the applications of this model are restricted to heavily loaded contacts.

Author(s):  
Ben Zhao ◽  
Ce Yang ◽  
Liangjun Hu ◽  
Dazhong Lao

A new hypothesis is presented for the superimposed effects of the blade pressure distribution in a multistage compressor. The effects of the unsteady pressure fluctuations on the blade surface are separated into three groups. The influences of the upstream or downstream rotors can be obtained by numerical simulation for the R/S or S/R configuration; the data produced by all the influences can be obtained from the R/S/R configuration. The effects of the blade counts and clocking on the superimposed effects, acting on the profile pressure distribution, are studied using a special data analysis method that had been previously developed by the authors. The results indicate that the blade counts of the upstream and downstream rotors determine the periods of the unsteady pressure fluctuations on the stator surface. The clocking moving blade rows modulate the relative superimposed phases and interactions between two rotors such that the unsteady pressure fluctuates with different amplitudes on the surface of the stator blade.


1999 ◽  
Vol 121 (3) ◽  
pp. 449-454 ◽  
Author(s):  
E. R. M. Gelinck ◽  
D. J. Schipper

The influence of surface roughness on the bulk deformation of line contacts is studied. The model of Greenwood and Tripp (1967) will be extended to line contacts. It is found that the central pressure is a very good parameter to characterize the pressure distribution of rough line contacts. Function fits of the central pressure, the effective half width, the real area of contact, and the number of contacts are made. Comparison is made with the work of Lo (1969) and Greenwood et al. (1984).


Author(s):  
C. J. Hooke

In heavily loaded, piezoviscous contacts the surface roughness tends to be flattened inside the conjunction by any relative sliding of the surfaces. However, before it is flattened, the roughness affects the inlet to the contact, producing clearance variations there. These variations are then convected through the contact, at the entrainment velocity, producing a clearance distribution that differs from the original surface. The present paper explores this behaviour and establishes how the amplitude of the convected clearance varies with wavelength and operating conditions. It is shown that the primary influence is the ratio of the wavelength to the inlet length of the conjunction. Where this ratio is large, the roughness is smoothed and there is little variation in clearance under the conjunction. Where the ratio is small, significant variations in clearance may occur but the precise amplitude and phasing depend on the ratio of slide to roll velocities and on the value of a piezoviscous parameter, c. The numerical results agree closely with existing solutions but extend these to cover the full range of operating conditions.


2010 ◽  
Vol 163-167 ◽  
pp. 1645-1650
Author(s):  
Guo Ping Qian ◽  
Shuai Li ◽  
Li Jun Jiang

Under the heavy traffic, the stress state of asphalt pavement structure has such a complex change that it is difficult for conventional pavement structural response calculation model to deal with. Therefore, "Pavement structure dynamic mechanical response model under complex stress condition" is established in this paper. Kinds of cases are calculated according to the characteristics of heavy vehicle. Then the FWD deflection test and dynamic strain test are carried out. Finally, the rationality of pavement structural response model calculation model is proved by comparing the test results with the theoretical model calculation results.


Author(s):  
M. Bahrami ◽  
M. M. Yovanovich ◽  
J. R. Culham

The contact of rough spheres is of high interest in many tribological, thermal, and electrical fundamental analyses. Implementing the existing models is complex and requires iterative numerical solutions. In this paper a new model is presented and a general pressure distribution is proposed that encompasses the entire range of spherical rough contacts including the Hertzian limit. It is shown that the non-dimensional maximum contact pressure is the key parameter that controls the solution. Compact expressions are proposed for calculating the pressure distribution, radius of the contact area, elastic bulk deformation, and the compliance as functions of the governing non-dimensional parameters. The present model shows the same trends as those of the Greenwood and Tripp model. Correlations proposed for the contact radius and the compliance are compared with experimental data collected by others and good agreement is observed.


2015 ◽  
Vol 137 (4) ◽  
Author(s):  
Tao He ◽  
Jiaxu Wang ◽  
Zhanjiang Wang ◽  
Dong Zhu

Line contact is common in many machine components, such as various gears, roller and needle bearings, and cams and followers. Traditionally, line contact is modeled as a two-dimensional (2D) problem when the surfaces are assumed to be smooth or treated stochastically. In reality, however, surface roughness is usually three-dimensional (3D) in nature, so that a 3D model is needed when analyzing contact and lubrication deterministically. Moreover, contact length is often finite, and realistic geometry may possibly include a crowning in the axial direction and round corners or chamfers at two ends. In the present study, plasto-elastohydrodynamic lubrication (PEHL) simulations for line contacts of both infinite and finite length have been conducted, taking into account the effects of surface roughness and possible plastic deformation, with a 3D model that is needed when taking into account the realistic contact geometry and the 3D surface topography. With this newly developed PEHL model, numerical cases are analyzed in order to reveal the PEHL characteristics in different types of line contact.


2007 ◽  
Vol 558-559 ◽  
pp. 1201-1206 ◽  
Author(s):  
Mihaela Teodorescu ◽  
Patrice Lasne ◽  
Roland E. Logé

The present work concerns the simulation of metallurgical evolutions in 3D multi-pass forming processes. In this context, the analyzed problem is twofold. One point refers to the management of the microstructure evolution during each pass or each inter-pass period and the other point concerns the management of the multi-pass aspects (different grain categories, data structure). In this framework, a model is developed and deals with both aspects. The model considers the microstructure as a composite made of a given (discretized) number of phases which have their own specific properties. The grain size distribution and the recrystallized volume fraction distribution of the different phases evolve continuously during a pass or inter-pass period. With this approach it is possible to deal with the heterogeneity of the microstructure and its evolution in multi-pass conditions. Both dynamic and static recrystallization phenomena are taken into account, with typical Avrami-type equations. The present model is implemented in the Finite Element code FORGE2005®. 3D numerical simulation results for a multi-pass process are presented.


2013 ◽  
Vol 860-863 ◽  
pp. 1416-1419
Author(s):  
Ri Guang Wei ◽  
Zhen Xiao Qu ◽  
Jian Qiang Gao

According to the structure and working principle of rotary air preheater,the heat transfer calculation model is set up with reasonable simplification. Combining with the design parameters of the rotary air preheater of a 400 t/h pulverized coal boiler unit ,the results of practical calculation show that the said thermodynamic calculation method not only has higher precision of calculation,but also can get the temperature distributions of the gas, air and heat surface in each cross-section of the rotary air preheater. The result of numerical simulation calculation tallies well with the original designed data. It can be used for the heat calculation both two-sectorial and three-sectorial air heater; it can be used for performance analysis of the regenerative air heater.


2015 ◽  
Vol 138 (3) ◽  
Author(s):  
C. J. Hooke ◽  
G. E. Morales-Espejel

A method of determining the response of elastohydrodynamic line contacts to low amplitude, sinusoidal variations in load is presented. It is shown that the load variations alter the Hertz width, cyclically increasing and reducing the effective entrainment velocity. This produces clearance variations in the inlet, which are transported through the conjunction altering the pressure distribution as they pass. The resulting pressure and clearance changes can be many times greater than when the load changes slowly. The results are used to determine the flexibility and damping of the conjunctions. These vary depending on the number of transported waves inside the contact. It is shown that a Maxwell model rather than the usual Voigt model is required to define the contact's behavior. While the Voigt model may be used at low frequencies, it has a damping coefficient that is not unique to the contact but depends on the total system stiffness.


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