Dynamic Analysis of a Multi-Mesh Helical Gear Train

1994 ◽  
Vol 116 (3) ◽  
pp. 706-712 ◽  
Author(s):  
A. Kahraman
Keyword(s):  
Three Dimensional ◽  
Helix Angle ◽  
Transmission Error ◽  
Helical Gear ◽  
Forced Response ◽  
Gear Train ◽  
Loading Conditions ◽  
Natural Modes ◽  
Static Transmission Error ◽  
Gear Meshes

In this paper, the dynamic behavior of a multi-mesh helical gear train has been studied. The gear train consists of three helical gears, with one of the gears in mesh with the other two. A three dimensional dynamic model which includes transverse, torsional, axial and rotational (rocking) motions of the flexibility mounted gears has been developed. Two different loading conditions have been identified. In case-I, the system is driven by the gear in the middle, and in case-II, the system is driven by one of the gears at either end of the gear train. The phase difference between the two gear meshes has been determined under each loading condition. The natural modes have been predicted, and their sensitivity to the helix angle and different loading conditions has been quantified. The forced response, which includes dynamic mesh and bearing forces, due to the static transmission error excitation has been obtained. Effects of loading conditions and asymmetric positioning on the response have also been explored.

Dynamic Analysis of a Multi-Mesh Helical Gear Train

1992 ◽  
Author(s):  
Ahmet Kahraman
Keyword(s):  
Loading Condition ◽  
Helix Angle ◽  
Transmission Error ◽  
Helical Gear ◽  
Forced Response ◽  
Gear Train ◽  
Loading Conditions ◽  
Gear Mesh ◽  
Natural Modes ◽  
Static Transmission Error

Abstract In this paper, the dynamic behavior of a multi-mesh helical gear train is studied. The gear train consists of three helical gears, with one of the gears in mesh with the other two. An 18-degree-of-freedom dynamic model which includes transverse, torsional, axial and rotational (rocking) motions of the flexibly mounted gears is developed. Two different loading conditions are identified. For case I, the system is driven by the gear in the middle, and for case II, the system is driven by one of the gears at either end of the gear train. Gear mesh phases under each loading condition are determined. The natural modes are predicted, and effects of the helix angle and the loading condition on the natural modes are explained. The forced response, which includes dynamic mesh and bearing forces, due to the static transmission error excitation is found. Effects of loading conditions and asymmetric positioning on the response are also explored. The results suggest that the dynamic forces are lower if the number of teeth of the gear in the middle is (i) an odd number for case I type loading, and (ii) an even number for case II type loading.

Effect of Axial Vibrations on the Dynamics of a Helical Gear Pair

1993 ◽  
Vol 115 (1) ◽  
pp. 33-39 ◽  
Author(s):  
A. Kahraman
Keyword(s):  
Natural Frequencies ◽  
Helix Angle ◽  
Transmission Error ◽  
Helical Gear ◽  
Forced Response ◽  
Dynamic Mesh ◽  
Gear Pair ◽  
Gear Mesh ◽  
Static Transmission Error ◽  
Helical Gear Pair

In this paper, a linear dynamic model of a helical gear pair has been developed. The model accounts for the shaft and bearing flexibilities, and the dynamic coupling among the transverse, torsional, axial and rotational (rocking) motions due to the gear mesh. The natural frequencies and the mode shapes have been predicted, and the modes which are excited by the static transmission error have been identified. The forced response due to the static transmission error has also been predicted, including the dynamic mesh and bearing forces. A parametric study has been performed to investigate the effect of the helix angle on the free and forced vibrational characteristics of the gear pair. It has been shown that the helix angle can be neglected in predicting the natural frequencies and the dynamic mesh forces. An accurate prediction of dynamic bearing forces and moments requires inclusion of the helix angle in the analysis.

Effect of Axial Vibrations on the Dynamics of a Helical Gear Pair

1991 ◽  
Author(s):  
Ahmet Kahraman
Keyword(s):  
Natural Frequencies ◽  
Helix Angle ◽  
Transmission Error ◽  
Helical Gear ◽  
Forced Response ◽  
Dynamic Mesh ◽  
Gear Pair ◽  
Gear Mesh ◽  
Static Transmission Error ◽  
Helical Gear Pair

Abstract In this paper, a linear dynamic model of a helical gear pair has. been developed. The model accounts for the shaft and bearing flexibilities, and the dynamic coupling among the transverse, torsional, axial and rotational motions because of the gear mesh. The natural frequencies and the mode shapes have been predicted, and the modes which are excited by the static transmission error have been identified. The forced response due to the static transmission error has also been predicted, including the dynamic mesh and bearing forces. A parametric study has been performed to investigate the effect of the helix angle on the free and forced vibrational characteristics of the gear pair. It has been shown that the helix angle can be neglected in predicting the natural frequencies and the dynamic mesh forces. An accurate prediction of dynamic bearing forces and moments requires inclusion of helix angle in the analysis.

Static and Dynamic Transmission Error Measurements of Helical Gear Pairs With Various Tooth Modifications

2019 ◽  
Vol 141 (10) ◽  
Author(s):  
M. Benatar ◽  
M. Handschuh ◽  
A. Kahraman ◽  
D. Talbot
Keyword(s):  
Dynamic Models ◽  
Nonlinear Behavior ◽  
Transmission Error ◽  
Helical Gear ◽  
Forced Response ◽  
Test Machine ◽  
Response Curves ◽  
Gear Mesh ◽  
Dynamic Transmission Error ◽  
Static Transmission Error

This paper presents a set of motion transmission error data for a family of helical gears having different profile and lead modifications operated under both low-speed (quasi-static) and dynamic conditions. A power circulatory test machine is used along with encoder and accelerometer-based transmission error measurement systems to quantify motion transmission behavior within wide ranges of torque and speed. Results of these experiments indicate that the tooth modifications impact the resultant static and dynamic transmission error amplitudes significantly. A design load is shown to exist for each gear pair of different modifications where static transmission error amplitude is minimum. Forced response curves and waterfall plots are presented to demonstrate that the helical gear pairs tested act linearly with no signs of nonlinear behavior such as tooth contact separations. Furthermore, static and dynamic transmission error amplitudes are observed to be nearly proportional, suggesting that static transmission error can be employed in helical gear dynamic models as the main gear mesh excitation. The data presented here is intended to fill a void in the literature by providing means for validation of load distribution and dynamic models of helical gear pairs.

Dynamic Analysis of a Multi-Shaft Helical Gear Transmission by Finite Elements: Model and Experiment

2004 ◽  
Vol 126 (3) ◽  
pp. 398-406 ◽  
Author(s):  
M. Kubur ◽  
A. Kahraman ◽  
D. M. Zini ◽  
K. Kienzle
Keyword(s):  
Three Dimensional ◽  
Element Model ◽  
Transmission Error ◽  
Helical Gear ◽  
Forced Vibrations ◽  
Forced Response ◽  
System Parameters ◽  
Free And Forced Vibrations ◽  
Modal Summation ◽  
Finite Elements Model

A dynamic model of a multi-shaft helical gear reduction unit formed by N flexible shafts is proposed in this study. The model consists of a finite element model of shaft structures combined with a three-dimensional discrete model of helical gear pairs. Bearing and housing flexibilities are included in the model as well. Eigenvalue solution and the Modal Summation Technique are used to predict the free and forced vibrations of the system. Results of experimental study on a helical gear-shaft-bearing system are also presented for validation of the model. It is demonstrated that the predictions match well with the experimental data in terms of excited modes and the forced response given in the form of the dynamic transmission error. Forced vibrations of an example system formed by three shafts are also studied to demonstrate the influence of some of the key system parameters.

scholarly journals Geometry Modification of Helical Gear for Reduction of Static Transmission Error

2018 ◽  
Vol 167 ◽  
pp. 02013
Author(s):  
Jeonghyun Park ◽  
Changjun Seo ◽  
Kwangsuck Boo ◽  
Heungseob Kim
Keyword(s):  
Transmission Error ◽  
Helical Gear ◽  
Necessary Condition ◽  
Mesh Stiffness ◽  
Profile Modification ◽  
Gear Mesh ◽  
Static Transmission Error ◽  
Excitation Mechanisms ◽  
Gear Systems ◽  
Gear Mesh Stiffness

Gear systems are extensively employed in mechanical systems since they allow the transfer of power with a variety of gear ratios. So gears cause the inherent deflections and deformations due to the high pressure which occurs between the meshing teeth when transmit power and results in the transmission error. It is usually assumed that the transmission error and variation of the gear mesh stiffness are the dominant excitation mechanisms. Predicting the static transmission error is a necessary condition to reduce noise radiated from the gear systems. This paper aims to investigate the effect of tooth profile modifications on the transmission error of helical gear. The contact stress analysis was implemented for different roll positions to find out the most critical roll angle in view point of root flank stress. The PPTE (peak-to-peak of transmission error) is estimated at the roll angles by different loading conditions with two dimensional FEM. The optimal profile modification from the root to the tip is proposed.

Theoretical Method for Calculating the Unit Curve of Gear Integrated Error

2016 ◽  
Vol 138 (3) ◽  
Author(s):  
Zhaoyao Shi ◽  
Xiaoyi Wang ◽  
Zanhui Shu
Keyword(s):  
Differential Equations ◽  
Optimization Algorithm ◽  
Theoretical Method ◽  
Transmission Error ◽  
Helical Gear ◽  
Contact Analysis ◽  
Gear Transmission ◽  
Tooth Contact Analysis ◽  
Static Transmission Error ◽  
Integrated Error

A theoretical method is proposed in this paper to calculate the unit curve of gear integrated error (GIE). The calculated GIE unit curve includes the quasi-static transmission error (TE) curves of the approach stage, the involute stage, and the recession stage of the ZI worm and helical gear transmission. The misalignments between the two axes of the worm and gear, as well as the modifications or errors of the tooth flanks of the gear, are considered in the procedure of calculation. Optimization algorithm is introduced to replace the solving of implicit differential equations of the conventional tooth contact analysis (TCA) method. It is proved that the proposed method is clearer and more convenient than the conventional TCA methods in calculating the GIE unit curve. The correctness and merits of the proposed method are verified by two experiments.

Evaluation of Ring Gear Tooth Stress

2002 ◽  
Author(s):  
Loc Duong ◽  
Michael McCune ◽  
Kazem Kazerounian
Keyword(s):  
Structural Integrity ◽  
Gear Tooth ◽  
Three Dimensional ◽  
Weight Ratio ◽  
Helix Angle ◽  
Gear Train ◽  
Ring Gear ◽  
Gear Mesh ◽  
Epicyclic Gear ◽  
Three Dimensional Finite Element

To optimize the operating speeds of the low spool of a gas turbine engine together with the overall transmitted horsepower to weight ratio, an epicyclic gear train is used to transmit power from the turbine section to the propeller shaft (as in PWC PT6 engine) or to the fan shaft (as in Honeywell TFE-731 engine). In order to achieve an optimum design in view of structural integrity, the stress characteristics of each component of the epicyclic gear train needs to be optimized. In general, the external gear mesh (as in the sun and planet mesh), needs a back up rim to tooth thickness ratio of not less than 1.2. However, this is not always the case for internal gear mesh such as the ring gear. The objective of this paper is to present analytical results on the stress behavior of the ring gear under different loading conditions. Three dimensional finite element method is employed to study the internal tooth fillet stress under the effects of fillet radius, gear rim thickness, pressure angle and helix angle. This study is the first part of a work aiming to determine the failure mode of the ring gear and leading to design optimization of epicyclic systems.

Dynamic Analysis of a Planetary Gear System

1992 ◽  
Author(s):  
Mark G. Donley ◽  
Glen C. Steyer
Keyword(s):  
Dynamic Response ◽  
System Dynamics ◽  
Planetary Gear ◽  
Transmission Error ◽  
Gear Train ◽  
Transmission Errors ◽  
Planetary Gear Sets ◽  
Planetary Gear System ◽  
Critical Components ◽  
Gear Meshes

Abstract Noise reduction in geared systems is usually achieved by minimizing transmission error or by changing the gear train’s dynamic response. While considerable research has been directed in the past to understanding and controlling the transmission error, the same can not be said of the system dynamic response. Recent efforts at modifying the dynamic response to reduce the sensitivity to transmission error have proven to be very rewarding for parallel shaft gearing applications. In this paper, these efforts are extended to planetary gear set applications. A major difference between planetary gear sets and parallel shaft gears is that in planetary gear sets many gear meshes carry load instead of just one. This feature poses a modeling problem as to how to combine responses due to transmission errors at each loaded mesh to determine the total response. A method is proposed in this paper in which transmission errors at different gear meshes are combined into net vertical, net lateral and net tangential transmission errors. A methodology for computing dynamic mesh force response due to these net transmission errors and for identifying critical components that control the gear train system dynamics is presented. These techniques are useful in understanding the effects of system dynamics on gear noise and in developing quiet gear design. To demonstrate the salient features of the proposed method, an example analysis of a transmission with a planetary gear set is presented.

Dynamic Analysis of Hybrid Gear Trains With Flexible Ring Gear Rim

2017 ◽  
Author(s):  
Xiangyang Xu ◽  
Junbin Lai ◽  
Yanfang Liu
Keyword(s):  
Dynamic Behavior ◽  
Planetary Gear ◽  
Transmission Error ◽  
Helical Gear ◽  
Gear Train ◽  
Gear Pair ◽  
Ring Gear ◽  
Gear Trains ◽  
Helical Gear Pair ◽  
Flexible Ring

In this paper, the dynamic behavior of a hybrid gear train (HGT), consists of a single-stage helical planetary gear set and a helical gear pair, is analyzed. A ring gear rim is connected with an internal gear in a helical planetary gear set and an external gear in a helical gear pair. Power flows from the helical gear pair to the helical planetary gear set. Therefore, loads in the external gear would cause additional axial force and radial force, which would lead to unexpected moment and force. As a result, deflections of ring gear rim must be taken into consideration. Under this condition, a three-dimensional dynamic model of a HGT with flexible ring gear rim is developed, in which six degrees of freedom including three translational motions and three rotational motions are employed. Coupling effects of the bearing support stiffness, gear mesh stiffness and time-varying transmission error are taken into consideration. The model also takes flexible supporting shafts and planet carrier into consideration by using finite element method. Then, the equations of motion in matrix form are established and solved to predict the forced vibration response due to the transmission error excitations. Subsequently, effects of positions of the helical gear pair relative to the planetary gear set and the thickness of ring gear rim on dynamic behavior of the HGT are discussed. The results show that the proposed model is potential and can be used to guide the design of hybrid gear trains.

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