Unsteady Wake Effect on Film Effectiveness and Heat Transfer Coefficient From a Turbine Blade With One Row of Air and CO2 Film Injection

1994 ◽  
Vol 116 (4) ◽  
pp. 921-928 ◽  
Author(s):  
S. Ou ◽  
J. C. Han

The effect of unsteady wake and film injection on heat transfer coefficients and film effectiveness from a gas turbine blade was found experimentally. A spoked wheel type wake generator produced the unsteady flow. Experiments were done with a five airfoil linear cascades in a low-speed wind tunnel at a chord Reynolds number of 3 × 105, two wake Strouhal numbers of 0.1 and 0.3, and a no-wake case. A model turbine blade injected air or CO2 through one row of film holes each on the pressure and suction surfaces. The results show that the large-density injectant (CO2) causes higher heat transfer coefficients on the suction surface and lower heat transfer coefficients on the pressure surface. At the higher blowing ratios of 1.0 and 1.5, the film effectiveness increases with increasing injectant-to-mainstream density ratio at a given Strouhal number. However, the density ratio effect on film effectiveness is reversed at the lowest blowing ratio of 0.5. Higher wake Strouhal numbers enhance the heat transfer coefficients but reduce film effectiveness for both density ratio injectants at all three blowing ratios. The effect of the wake Strouhal number on the heat transfer coefficients on the suction surface is greater than that on the pressure surface.

1994 ◽  
Vol 116 (4) ◽  
pp. 721-729 ◽  
Author(s):  
S. Ou ◽  
J.-C. Han ◽  
A. B. Mehendale ◽  
C. P. Lee

The effect of unsteady wake flow and air (D.R. = 1.0) or CO2 (D.R. = 1.52) film injection on blade heat transfer coefficients was experimentally determined. A spoked wheel-type wake generator produced the unsteady wake. Experiments were performed on a five-airfoil linear cascade in a low-speed wind tunnel at the chord Reynolds number of 3 × 105 for the no-wake case and at the wake Strouhal numbers of 0.1 and 0.3. Results from a blade with three rows of film holes in the leading edge region and two rows each on the pressure and suction surfaces show that the Nusselt numbers are much higher than those for the blade without film holes. On a large portion of the blade, the Nusselt numbers “without wake but with film injection” are much higher than for “with wake but no film holes.” An increase in wake Strouhal number causes an increase in pressure surface Nusselt numbers; but the increases are reduced at higher blowing ratios. As blowing ratio increases, the Nusselt numbers for both density ratio injectants (air and CO2) increase over the entire blade except for the transition region where the effect is reversed. Higher density injectant (CO2) produces lower Nusselt numbers on the pressure surface, but the numbers for air and CO2 injections are very close on the suction surface except for the transition region where the numbers for CO2 injection are higher. From this study, one may conclude that the additional increases in Nusselt numbers due to unsteady wake, blowing ratio, and density ratio are only secondary when compared to the dramatic increases in Nusselt numbers only due to film injection over the no film holes case.


1993 ◽  
Vol 115 (4) ◽  
pp. 904-911 ◽  
Author(s):  
J.-C. Han ◽  
L. Zhang ◽  
S. Ou

The effect of unsteady wake on surface heat transfer coefficients of a gas turbine blade was experimentally determined using a spoked wheel type wake generator. The experiments were performed with a five-airfoil linear cascade in a low-speed wind tunnel facility. The cascade inlet Reynolds number based on the blade chord was varied from 1 to 3 × 105. The wake Strouhal number was varied between 0 and 1.6 by changing the rotating wake passing frequency (rod speed and rod number), rod diameter, and cascade inlet velocity. A hot-wire anemometer system was located at the cascade inlet to detect the instantaneous velocity, phase-averaged mean velocity, and turbulence intensity induced by the passing wake. A thin foil thermocouple instrumented blade was used to determine the surface heat transfer coefficients. The results show that the unsteady passing wake promotes earlier and broader boundary layer transition and causes much higher heat transfer coefficients on the suction surface, whereas the passing wake also significantly enhances heat transfer coefficients on the pressure surface. The blade heat transfer coefficients for a given Reynolds number flow increase with the wake Strouhal number by increasing the rod speed, rod number, or rod diameter. For a given wake passing frequency and rod diameter, the blade heat transfer coefficients decrease with decreasing Reynolds number, although the corresponding wake Strouhal number is increased. The results suggest that both the Reynolds and Strouhal numbers are important parameters in determining the blade heat transfer coefficients in unsteady wake flow conditions.


Author(s):  
Shichuan Ou ◽  
Je-Chin Han ◽  
Anant B. Mehendale ◽  
C. Pang Lee

The effect of unsteady wake flow and air (D.R.=1.0) or CO2 (D.R.=1.52) film injection on blade heat transfer coefficients was experimentally determined. A spoked wheel type wake generator produced the unsteady wake. Experiments were performed on a five airfoil linear cascade in a low speed wind tunnel at the chord Reynolds number of 3×105 for the no wake case and at the wake Strouhal numbers of 0.1 and 0.3. Results from a blade with three rows of film holes in the leading edge region and two rows each on the pressure and suction surfaces show that the Nusselt numbers are much higher than those for the blade without film holes. On a large portion of the blade, the Nusselt numbers ‘without wake but with film injection’ are much higher than for ‘with wake but no film holes’. An increase in wake Strouhal number causes an increase in pressure surface Nusselt numbers; but the increases reduce at higher blowing ratios. As blowing ratio increases, the Nusselt numbers for both density ratio injectants (air and CO2) increase over the entire blade except for the transition region where the effect is reversed. Higher density injectant (CO2) produces lower Nusselt numbers on the pressure surface, but the numbers for air and CO2 injections are very close on the suction surface except for the transition region where the numbers for CO2 injection are higher. From this study, one may conclude that the additional increases in Nusselt numbers due to unsteady wake, blowing ratio, and density ratio are only secondary when compared to the dramatic increases in Nusselt numbers only due to film injection over the no film holes case.


1995 ◽  
Vol 117 (2) ◽  
pp. 296-302 ◽  
Author(s):  
L. Zhang ◽  
J.-C. Han

The combined effect of free-stream turbulence and unsteady wakes on turbine blade surface heat transfer was studied. The experiments used a five-blade linear cascade in a low-speed wind tunnel facility. A turbulence grid and spoked-wheel type wake generator produced the free-stream turbulence and unsteady wakes. The mainstream Reynolds numbers based on the cascade inlet mean velocity and blade chord length were 100,000, 200,000, and 300,000. Results show that the blade time-averaged heat transfer coefficient depends on the mean turbulence intensity, regardless of whether this mean turbulence intensity is from unsteady wake only, turbulence grid only, or a wake and grid combination. The higher mean turbulence promotes earlier boundary layer transition and causes much higher heat transfer coefficients on the suction surface. It also significantly enhances the heat transfer coefficients on the pressure surface. The unsteady wake greatly affects blade heat transfer for low oncoming free-stream turbulence; however, the wake effect diminishes for high oncoming turbulence. The free-stream turbulence also strongly affects blade heat transfer for a low wake passing frequency, but the oncoming turbulence effect diminishes for a high unsteady wake condition.


Author(s):  
Hui Du ◽  
Srinath V. Ekkad ◽  
Je-Chin Han

The effect of unsteady wakes with trailing edge coolant ejection on surface heat transfer coefficients and film cooling effectiveness is presented for a downstream film-cooled turbine blade. The detailed heat transfer coefficient and film effectiveness distributions on the blade surface are obtained using a transient liquid crystal technique. Unsteady wakes are produced by a spoked wheel-type wake generator upstream of the five-blade linear cascade. The coolant jet ejection is simulated by ejecting coolant through holes on the hollow spokes of the wake generator. For a blade without film holes, unsteady wake increases both pressure side and suction side heat transfer levels due to early boundary layer transition. Adding trailing edge ejection to the unsteady wake further enhances the blade surface heat transfer coefficients particularly near the leading edge region. For a film-cooled blade, unsteady wake effects slightly enhance surface heat transfer coefficients but significantly reduces film effectiveness. Addition of trailing edge ejection to the unsteady wake has a small effect on surface heat transfer coefficients compared to other significant parameters such as film injection, unsteady wakes, and grid generated turbulence, in that order. Trailing edge ejection effect on film effectiveness distribution is stronger than on the heat transfer coefficients.


1999 ◽  
Vol 121 (3) ◽  
pp. 448-455 ◽  
Author(s):  
H. Du ◽  
S. V. Ekkad ◽  
J.-C. Han

The effect of unsteady wakes with trailing edge coolant ejection on surface heat transfer coefficients and film cooling effectiveness is presented for a downstream film-cooled turbine blade. The detailed heat transfer coefficient and film effectiveness distributions on the blade surface are obtained using a transient liquid crystal technique. Unsteady wakes are produced by a spoked wheel-type wake generator upstream of the five-blade linear cascade. The coolant jet ejection is simulated by ejecting coolant through holes on the hollow spokes of the wake generator. For a blade without film holes, unsteady wake increases both pressure side and suction side heat transfer levels due to early boundary layer transition. Adding trailing edge ejection to the unsteady wake further enhances the blade surface heat transfer coefficients particularly near the leading edge region. For a film-cooled blade, unsteady wake effects slightly enhance surface heat transfer coefficients but significantly reduces film effectiveness. Addition of trailing edge ejection to the unsteady wake has a small effect on surface heat transfer coefficients compared to other significant parameters such as film injection, unsteady wakes, and grid generated turbulence, in that order. Trailing edge ejection effect on film effectiveness distribution is stronger than on the heat transfer coefficients.


1992 ◽  
Vol 114 (4) ◽  
pp. 847-857 ◽  
Author(s):  
J. H. Wagner ◽  
B. V. Johnson ◽  
R. A. Graziani ◽  
F. C. Yeh

Experiments were conducted to determine the effects of buoyancy and Coriolis forces on heat transfer in turbine blade internal coolant passages. The experiments were conducted with a large-scale, multipass, heat transfer model with both radially inward and outward flow. Trip strips on the leading and trailing surfaces of the radial coolant passages were used to produce the rough walls. An analysis of the governing flow equations showed that four parameters influence the heat transfer in rotating passages: coolant-to-wall temperature ratio, Rossby number, Reynolds number, and radius-to-passage hydraulic diameter ratio. The first three of these four parameters were varied over ranges that are typical of advanced gas turbine engine operating conditions. Results were correlated and compared to previous results from stationary and rotating similar models with trip strips. The heat transfer coefficients on surfaces, where the heat transfer increased with rotation and buoyancy, varied by as much as a factor of four. Maximum values of the heat transfer coefficients with high rotation were only slightly above the highest levels obtained with the smooth wall model. The heat transfer coefficients on surfaces where the heat transfer decreased with rotation, varied by as much as a factor of three due to rotation and buoyancy. It was concluded that both Coriolis and buoyancy effects must be considered in turbine blade cooling designs with trip strips and that the effects of rotation were markedly different depending upon the flow direction.


2003 ◽  
Vol 125 (4) ◽  
pp. 648-657 ◽  
Author(s):  
Jae Su Kwak ◽  
Je-Chin Han

Experimental investigations were performed to measure the detailed heat transfer coefficients and film cooling effectiveness on the squealer tip of a gas turbine blade in a five-bladed linear cascade. The blade was a two-dimensional model of a first stage gas turbine rotor blade with a profile of the GE-E3 aircraft gas turbine engine rotor blade. The test blade had a squealer (recessed) tip with a 4.22% recess. The blade model was equipped with a single row of film cooling holes on the pressure side near the tip region and the tip surface along the camber line. Hue detection based transient liquid crystals technique was used to measure heat transfer coefficients and film cooling effectiveness. All measurements were done for the three tip gap clearances of 1.0%, 1.5%, and 2.5% of blade span at the two blowing ratios of 1.0 and 2.0. The Reynolds number based on cascade exit velocity and axial chord length was 1.1×106 and the total turning angle of the blade was 97.9 deg. The overall pressure ratio was 1.2 and the inlet and exit Mach numbers were 0.25 and 0.59, respectively. The turbulence intensity level at the cascade inlet was 9.7%. Results showed that the overall heat transfer coefficients increased with increasing tip gap clearance, but decreased with increasing blowing ratio. However, the overall film cooling effectiveness increased with increasing blowing ratio. Results also showed that the overall film cooling effectiveness increased but heat transfer coefficients decreased for the squealer tip when compared to the plane tip at the same tip gap clearance and blowing ratio conditions.


Author(s):  
Vikrant Saxena ◽  
Hasan Nasir ◽  
Srinath V. Ekkad

A comprehensive investigation of the effect of various tip sealing geometries is presented on the blade tip leakage flow and associated heat transfer of a scaled up HPT turbine blade in a low-speed wind tunnel facility. The linear cascade is made of four blades with the two corner blades acting as guides. The tip section of a HPT first stage rotor blade is used to fabricate the 2-D blade. The wind tunnel accommodates an 116° turn for the blade cascade. The mainstream Reynolds number based on the axial chord length at cascade exit is 4.83 × 105. The upstream wake effect is simulated with a spoked wheel wake generator placed upstream of the cascade. A turbulence grid placed even farther upstream generates the required free-stream turbulence of 4.8%. The center blade has a tip clearance gap of 1.5625% with respect to the blade span. Static pressure measurements are obtained on the blade surface and the shroud. The effect of crosswise trip strips to reduce leakage flow and associated heat transfer is investigated with strips placed along the leakage flow direction, against the leakage flow and along the chord. Cylindrical pin fins and pitch variation of strips over the tip surface are also investigated. Detailed heat transfer measurements are obtained using a steady state HSI-based liquid crystal technique. The effect of periodic unsteady wake effect is also investigated by varying the wake Strouhal number from 0. to 0.2, and to 0.4. Results show that the trip strips placed against the leakage flow produce the lowest heat transfer on the tips compared to all the other cases with a reduction between 10–15% compared to the plain tip. Results also show that the pitch of the strips has a small effect on the overall reduction. Cylindrical pins fins and strips along the leakage flow direction do not decrease the heat transfer coefficients and in some cases enhance the heat transfer coefficients by as much as 20%.


Author(s):  
Karthik Krishnaswamy ◽  
◽  
Srikanth Salyan ◽  

The performance of a gas turbine during the service life can be enhanced by cooling the turbine blades efficiently. The objective of this study is to achieve high thermohydraulic performance (THP) inside a cooling passage of a turbine blade having aspect ratio (AR) 1:5 by using discrete W and V-shaped ribs. Hydraulic diameter (Dh) of the cooling passage is 50 mm. Ribs are positioned facing downstream with angle-of-attack (α) of 30° and 45° for discrete W-ribs and discerte V-ribs respectively. The rib profiles with rib height to hydraulic diameter ratio (e/Dh) or blockage ratio 0.06 and pitch (P) 36 mm are tested for Reynolds number (Re) range 30000-75000. Analysis reveals that, area averaged Nusselt numbers of the rib profiles are comparable, with maximum difference of 6% at Re 30000, which is within the limits of uncertainty. Variation of local heat transfer coefficients along the stream exhibited a saw tooth profile, with discrete W-ribs exhibiting higher variations. Along spanwise direction, discrete V-ribs showed larger variations. Maximum variation in local heat transfer coefficients is estimated to be 25%. For experimented Re range, friction loss for discrete W-ribs is higher than discrete-V ribs. Rib profiles exhibited superior heat transfer capabilities. The best Nu/Nuo achieved for discrete Vribs is 3.4 and discrete W-ribs is 3.6. In view of superior heat transfer capabilities, ribs can be deployed in cooling passages near the leading edge, where the temperatures are very high. The best THPo achieved is 3.2 for discrete V-ribs and 3 for discrete W-ribs at Re 30000. The ribs can also enhance the power-toweight ratio as they can produce high thermohydraulic performances for low blockage ratios.


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