Temperature Distribution Near a Heat Exchanger Wall Immersed in High-Temperature Packed and Fluidized Beds

1992 ◽  
Vol 114 (1) ◽  
pp. 50-55 ◽  
Author(s):  
G. Flamant ◽  
N. Fatah ◽  
G. Olalde ◽  
D. Hernandez

Experimental results dealing with both particle and gas temperature distribution in the vicinity of a water-cooled wall immersed in fixed and fluidized beds are presented. The measurement of particle temperature is based on the use of a mobile optical fiber connected to a two-color radiometer. The gas temperature is obtained on the basis of the indications of a bare thermocouple. Particle and gas temperature fields are compared in fixed and fluidized beds for alumina and silicon carbide particles. In the fixed bed, temperature differences as large as 300°C between the gas and the solid are measured. In the fluidized bed, temperature decreases of both solid and gas phase are shown for large particle at incipient fluidization. The temperature variation reaches more than 100°C for corundum particles and 200°C in the gas. The temperature distribution in the solid phase is shown to be dependent on the thermophysical properties of the particles (thermal conductivity and emissivity).

2016 ◽  
Vol 14 (1) ◽  
pp. 491-515 ◽  
Author(s):  
Zeeshan Nawaz

AbstractThe catalytic dehydrogenation of iso-butane to iso-butylene is an equilibrium limited endothermic reaction and requires high temperature. The catalyst deactivates quickly, due to deposition of carbonaceous species and countered by periodic regeneration. The reaction-engineering constraints are tied up with operation and/or technology design features. CATOFIN® is a sophisticated commercialized technology for propane/iso-butane dehydrogenation using multiple adiabatic fixed-bed reactors having Cr2O3/Al2O3 as catalyst, that undergo cyclic operations (~18–30m); dehydrogenation, regeneration, evacuation, purging and reduction. It is always a concern, how to maintain CATOFIN® reactor at an optimum production, while overcoming gradual decrease of heat in catalyst bed and deactivation. A homogeneous one-dimensional dynamic reactor model for a commercial CATOFIN® fixed-bed iso-butane dehydrogenation reactor is developed in an equation oriented (EO) platform Aspen Custom Modeler (ACM), for operational optimization and process intensification. Both reaction and regeneration steps were modeled and results were validated. The model predicts the dynamic behavior and demonstrates the extent of catalyst utilization with operating conditions and time, coke formation and removal, etc. The model computes optimum catalyst bed temperature profiles, feed rate, pre-heating, rates for reaction and regeneration, fuel gas requirement, optimum catalyst amount, overall cycle time optimization, and suggest best operational philosophy.


Author(s):  
Santhip Krishnan Kanholy ◽  
Francine Battaglia

The hydrodynamics of fluidized beds involving gas and particle interactions are very complex and must be carefully considered when using computational fluid dynamics (CFD). Modeling particle interactions are even more challenging for binary mixtures composed of varying particle characteristics such as diameter or density. One issue is the presence of dead-zones, regions of particles that do not fluidize and accumulate at the bottom, affecting uniform fluidization. In Eulerian-Eulerian modeling, the solid phase is assumed to behave like a fluid and the presence of dead zones are not typically captured in a simulation. Instead, the entire bed mass present in an experiment is modeled, which assumes full fluidization. The paper will present modeling approaches that account for only the fluidizing mass by adjusting the initial mass present in the bed using pressure drop and minimum fluidization velocity from experiments. In order to demonstrate the fidelity of the new modeling approach, different bed materials are examined. Binary mixture models are also validated for two types of mixtures consisting of glass-ceramic and ceramic-ceramic compositions. It will be shown that adjusting the mass in the modeling of fluidized beds best represents the measured quantities of an experiment for both single-phase and binary mixtures.


2015 ◽  
Vol 13 (1) ◽  
pp. 103-112 ◽  
Author(s):  
Kun Lei ◽  
Hongfang Ma ◽  
Haitao Zhang ◽  
Weiyong Ying ◽  
Dingye Fang

Abstract The heat conduction performance of the methanol synthesis reactor is significant for the development of large-scale methanol production. The present work has measured the temperature distribution in the fixed bed at air volumetric flow rate 2.4–7 m3 · h−1, inlet air temperature 160–200°C and heating tube temperature 210–270°C. The effective radial thermal conductivity and effective wall heat transfer coefficient were derived based on the steady-state measurements and the two-dimensional heat transfer model. A correlation was proposed based on the experimental data, which related well the Nusselt number and the effective radial thermal conductivity to the particle Reynolds number ranging from 59.2 to 175.8. The heat transfer model combined with the correlation was used to calculate the temperature profiles. A comparison with the predicated temperature and the measurements was illustrated and the results showed that the predication agreed very well with the experimental results. All the absolute values of the relative errors were less than 10%, and the model was verified by experiments. Comparing the correlations of both this work with previously published showed that there are considerable discrepancies among them due to different experimental conditions. The influence of the particle Reynolds number on the temperature distribution inside the bed was also discussed and it was shown that improving particle Reynolds number contributed to enhance heat transfer in the fixed bed.


Author(s):  
Jordi Estevadeordal ◽  
Dmitry Opaits ◽  
Chiranjeev Kalra

A laboratory investigation of Filtered Rayleigh Scattering (FRS) techniques for high-resolution and high-accuracy temperature measurements in rig tests with high pressures and temperatures and combustion is presented. Imaging techniques based on filtered Rayleigh scattering have the potential for two-dimensional (2D) and near wall measurement of gas velocity and temperature fields among other properties. For gas temperature measurements, laser Rayleigh scattering from gas molecules are typically captured with an ICCD camera and temperature can be inferred from the number density measured from the image intensities. The accuracy challenges associated with property spatial variations, gas composition, and pressure and temperature conditions are investigated for the rig test environments. Representative examples including mixing layer, jet and vortex flows and flame and combustion tests are presented.


2012 ◽  
Vol 512-515 ◽  
pp. 951-954
Author(s):  
Bing Bing Fan ◽  
Huan Huan Guo ◽  
Jian Li ◽  
Hai Long Wang ◽  
Ke Bao ◽  
...  

The SiC/Cu composite is one of the "structural-functional" materials. It shows good mechanical properties and very high thermal, high electrical conductivity etc. But the co-dispersion, wetting and bonding between SiC and Cu interface are of practical importance in the preparation of SiC/Cu composites. In this work, surface treatment techniques such as high-temperature oxidation, acid dipping and alkaline wash were adopted separately on silicon carbide particles, in order to improve the wettability and physical and chemical compatibility between silicon carbide and copper, then we used the replacement reaction method and decomposition-reduction reaction method to generate Cu coating on the surface of silicon carbide. The results shown that, the surface of silicon carbide particle which treated by alkaline wash was cleaner and more rough than that only treated by high-temperture oxidation, moreover, the specific surface of the particle was increased, which resulted in a compact layer of Cu coating. for the same silicon carbide particles, the effect of the Cu coating prepared by decomposition reaction method was better than that by reduction reaction method.


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